tatsuno OCEAN TOWER Series, Installation And User Manual

Page 1: ...ersInstalRev10 docx Revision Date revision 10 January 2022 Number of pages 173 including cover Created by Ing Milan Berka TATSUNO EUROPE a s Pra sk 2325 68 678 01 Blansko Czech Republic tel 420 516 42...

Page 2: ...01 Blansko Czech Republic Tel 420 516428411 Fax 420 516428410 e mail info tatsuno europe com http www tatsuno europe com Copyright Neither the manual nor any part of it may be reproduced without the e...

Page 3: ...ENSERS 32 2 5 1 SHARK JUNIOR dispensers 34 2 5 2 SHARK JUNIOR LPG dispensers 36 2 5 3 SHARK JUNIOR AdBlue dispensers 37 2 5 4 SHARK ECONOMY dispensers 39 2 5 5 SHARK ECONOMY LPG dispensers 41 2 5 6 SH...

Page 4: ...ty line STOP button 107 3 5 7 Regulation of valves in pressure sections outside dispenser CNG module 107 3 5 8 Collective signal of the dispenser defect Collective Alarm CNG 108 3 5 9 Cable characteri...

Page 5: ...3 6 Vapour recovery system test 144 5 3 7 Temperature volume compensation ATC 147 5 3 8 Dispenser operating modes 148 5 3 9 Air separation sensor VRS1 G ZE 2063 149 5 3 10 Preset keypad 149 5 3 11 MAX...

Page 6: ...where you can find plans of foundations electrical connections and Ex zones for all types of dispensers described in this manual Keep this manual together with documents IN041 IN043 and IN44 throughou...

Page 7: ...N TOWER LPG dispensers 2 5 17 OCEAN TOWER AdBlue dispensers 2 5 18 OCEAN TOWER WSE dispensers 2 5 19 OCEAN TOWER CNG dispensers 2 5 20 Combined OCEAN TOWER dispensers with LPG module 2 5 21 Combined O...

Page 8: ...tutory requirements that regulate the assembly and use of dispensers Failure to meet these requirements may create a dangerous situation and or result in dispenser damage NOTE Items stated together wi...

Page 9: ...and forms and integral part of dispenser accessories The user is fully responsible for using of this manual all operations not described herein shall be considered forbidden The attendant performing s...

Page 10: ...erefore tanks and pipelines must be cleaned and fuel must be checked for cleanliness before commissioning Filter clogging in a dispenser cannot be considered a reason for warranty repair An inspection...

Page 11: ...sible process of diesel paraffination The EN 590 standard specifies a prescribed quality of diesel oil It also specifies a distillation curve burning point sulphur content obligatory content of FAME F...

Page 12: ...r LPG are used at flange connections Gaseous LPG influences human organism as a slight narcotic Inhalation of gaseous LPG for a certain time causes headache nausea faintness reduction of vigilance and...

Page 13: ...is a solution of water detergents ethanol and other admixtures A percentage content of individual components in the agent may differ However a maximum content of ethanol in the agent is limited to 85...

Page 14: ...id fuels gasoline diesel LPG E85 technical liquids WSE and AdBlue and gas CNG may only be stored in tanks and containers compatible with these liquids and gases Locations requiring higher carefulness...

Page 15: ...e a clear warning to prevent it from being accidentally switched on It is not allowed to turn on the dispenser before it is checked and approved by an authorized technician This authorization is subje...

Page 16: ...ured against spontaneous setting in motion A carbon dioxide extinguisher or dry powder extinguisher with a filling of at least 6 kg must be located at each device The device that is out of order must...

Page 17: ...vers of the dispenser not to cause any injury of him nor a casual customer While handling of electrical components he she must ensure safe disconnecting of electrical energy supply Only approved compo...

Page 18: ...shing your eyes with running water for at least fifteen minutes Removal of contact lenses after eye injury may only be carried out by a trained specialist If irritation persists seek medical advice Sk...

Page 19: ...th cold water do not lubricate it cover it with a sterile bandage and provide medical attention Do not remove the clothing In the case of the ignition of clothes do not run extinguish with water blank...

Page 20: ...ge and regularly checked for leakage If any other manufacturer s tank for AdBlue liquid is located at the fuel station resolve any questions with this manufacturer in terms of filling emptying cleanin...

Page 21: ...his is a time tested and worldwide accredited type of hydraulics with a high reliability and a long service life The pumping monoblock is equipped with an input and output washable stainless steel fil...

Page 22: ...e life The two channel TATSUNO pulse generator is mounted on a piston meter or it is its integral part The measuring unit consists of a piston meter a filter a separator a liquid phase check valve and...

Page 23: ...ere it is delivered into the AdBlue tank in the vehicle The delivery hoses are made of high quality chemically resistant rubber in an antistatic design the same type of a delivery hose as for LPG deli...

Page 24: ...hose on both sides in forcible tension stress with following disconnection The delivery hose ends with a delivery nozzle The pressure section of the CNG dispenser may be further equipped with a heat s...

Page 25: ...able 7 devices 1 to 9 was carried out by procedures B type examination D quality assurance of the production process according to the Government Decree No 120 2016 Coll which stipulates technical requ...

Page 26: ...SUD Czech s r o Novodvorsk 994 142 21 Prague 4 Each dispenser is subjected to electrical tests connection integrity insulation resistance high voltage test end cap resistance to the earthing point of...

Page 27: ...30V 10 50Hz max 300VA Pump electric motor 3x400V 230V 50Hz 0 75kW 1410 rpm Electro magnetic valves Proportional 24V DC max 1A Flow rate range Qmax Qmin must be 10 1 Data transmission ofthe entireconte...

Page 28: ...imum flow to 10 L min When the Elaflex hose is installed then MMQ 2L if the IVGBLUEhose is installed MMQ 5L Data transmission ofthe entire contents of the display with the number of digits 7 6 5 5 is...

Page 29: ...digits 9999 4 or 99999 5 Maximum amount to pay number of digits 999999 6 or 9999999 7 Maximum quantity number of digits 999999 6 or 1999999 6 5 Scale interval kg 0 01 or 0 001 Display type Electronic...

Page 30: ...ided dispenser right 7 Specifying abbreviation without The dispenser or module for pumping liquid fuels gasoline diesel LPG The LPG liquefied propane butane dispenser or module AdB AdBlue AUS32 reduci...

Page 31: ...eft or right side of the dispenser concerns SHARK ECONOMY the location of the nameplate which is always closest to product No 1 and nozzle No 1 1A is decisive In the case of a double sided dispenser t...

Page 32: ...of the combined dispenser one display is designed for pumping liquid fuel and the other for the delivery of the add on module product LPG AdBlue WSE CNG by access to the dispenser double sided dispen...

Page 33: ...dispensers with non public delivery displays volume only litre display Note Accordingtothedisplayedvalues alldisplayscanbedividedintolitredisplaysandpublicdeliverydisplays Thelitredisplays contain onl...

Page 34: ...Notes Special models see chap 2 4 can also be produced in a pressure version without pumps S3 where the submersible pump is located in the storage tank and pushes the fuel into the dispenser via a pr...

Page 35: ...11 SL ZV2 BMP511 SL H ZV2 BMP521 SL UH ZV2 Figure 2 Standard SHARK JUNIOR dispenser models with a nozzle positioned at the front BMP511 SD BMP511 SD H BMP521 SD UH BMP511 SD HS BMP511 SD H HS BMP521 S...

Page 36: ...1 SL LPG 1 1 1 1 1 50 BMP511 SR LPG 1 1 1 1 1 50 BMP511 SD LPG 2 1 1 1 2 50 Notes The pumping performance depends on the conditions at the station pump distance pump pressure etc The standard pumping...

Page 37: ...SHARK JUNIOR ADBLUE dispensers are not standardly equipped with heating For the installation of dispensers in an environment where the temperature drops below 5 C it is necessary to equip the dispens...

Page 38: ...512 SD AdB ZV2 Figure 5 Standard SHARK JUNIOR ADBLUE dispenser models with nozzles positioned at the front ZV2 BMP511 SD AdB BMP511 SD AdB HS BMP512 SD AdB Picture 6 Standard SHARK JUNIOR ADBLUE dispe...

Page 39: ...2 4 130 80 BMP522 SXD UH H NC 2 2 2 2 2 130 80 Notes Special models see chap 2 4 can also be produced in a pressure version without pumps S3 where the submersible pump is located in the storage tank...

Page 40: ...S BMP522 SXD UH HS BMP522 SXD UH H HS Figure 7 Standard models of SHARK ECONOMY dispensers two simultaneous deliveries BMP522 SXD NC BMP522 SXD H NCBMP522 SXD UH BMP522 SXD UH H NC BMP522 SXD NC HS BM...

Page 41: ...L LPG 1 1 2 2 2 35 35 BMP522 SXD LPG 2 2 2 2 4 50 50 BMP522 SXD LPG 2 1 2 2 4 35 35 BMP522 SXD LPG ZV2 2 2 2 2 2 50 50 BMP522 SXD LPG ZV2 2 1 2 2 2 35 35 Notes The pumping performance depends on the c...

Page 42: ...th heating For the installation of dispensers in an environment where the temperature drops below 5 C it is necessary to equip the dispenser at the customer s request by heating the hose nozzle boot a...

Page 43: ...ual revision 10 January 2022 43 BMP512 SXD AdB BMP512 SXD AdB HS Figure 10 Standard SHARK ECONOMY ADBLUE models two simultaneous deliveries BMP512 SXD AdB NC BMP512 SXD AdB NC HS Figure 11 Standard SH...

Page 44: ...Die 2 2 2 2 4 2 2 40 40 10 BMP522 SXD H AdB Die 2 2 2 2 4 2 2 80 40 10 Notes COMBINED SHARK ECONOMY dispensers are not standardly equipped with heating For the installation of dispensers in an enviro...

Page 45: ...Fuel Dispensers TATSUNO EUROPE Installation and User Manual revision 10 January 2022 45 BMP522 SXD AdB Die BMP522 SXD AdB Die HS Figure 12 Standard COMBI SHARK ECONOMY models...

Page 46: ...2 4 the performance of the diesel hoses can be increased to a high performance of 70 to 90 L min H or ultra high performance from 120 to 150 L min UH When using a special meter LOBE the pumping perfo...

Page 47: ...BMP4012 OED BMP4024 OED BMP4036 OED BMP4048 OED BMP40510 OED Figure 13 Overview of standard OCEAN EURO models in basic design Design variant WAVE BMP4012 OED WAVE Design variant CUBE BMP4012 OED CUBE...

Page 48: ...OED LPG 2 2 2 2 2 2x50 BMP4022 OED LPG HR 2 2 2 2 2 2x50 BMP4022 OEL R LPG 2C 1 2 2 2 2 2x50 BMP4034 OED LPG 4C 2 3 4 4 4 2x50 2x35 Notes The pumping performance depends on the conditions at the stat...

Page 49: ...ision 10 January 2022 49 BMP4012 OED LPG BMP4022 OED LPG BMP4034 OED LPG 4C Figure 16 Overview of standard OCEAN EURO LPG models without hose reels BMP4012 OED LPG HR BMP4022 OED LPG HR Figure 17 Over...

Page 50: ...ispenser 1 single sided 2 double sided Number of pressure inputs Number of meters number of measuring systems Number of delivery hoses Number of main displays number of simultaneous deliveries Filling...

Page 51: ...nstallation and User Manual revision 10 January 2022 51 BMP4012 OED AdB Figure 19 Overview of standard OCEAN EURO ADBLUE dispensers BMP4012 OED AdB T250 Figure 20 Model of OCEAN EURO ADBLUE dispenser...

Page 52: ...ispenser model Access to dispenser 1 single sided 2 double sided Number of pressure inputs Number of meters number of measuring systems Number of delivery hoses Number of main displays number of simul...

Page 53: ...Installation and User Manual revision 10 January 2022 53 BMP4012 OED WSE Figure 22 Overview of standard OCEAN EURO WSE dispensers BMP4012 OED AdB T250 Figure 23 Model of OCEAN EURO ADBLUE dispenser w...

Page 54: ...ce kg min BMP40x1 OEL R CNG 1 x 1 1 1 1x30 BMP40x1 OEL R CNG H 1 x 1 1 1 1x70 BMP40x2 OED CNG 2 x 2 2 2 2x30 BMP40x2 OED CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OED CNG H H 2 x 2 2 2 2x70 BMP40x2 OEL R CNG...

Page 55: ...tion and User Manual revision 10 January 2022 55 BMP40x2 OED CNG BMP40x4 OWD CNG Figure 24 Overview of standard OCEAN EURO CNG dispensers BMP40x4 OED CNG 4C HE Figure 25 Model of OCEAN EURO CNG dispen...

Page 56: ...of delivery hoses is 20 L min List of standard OCEAN SMART WSE models Model of dispenser Access to dispenser 1 single sided 2 double sided Number of pressure inputs Number of meters number of measurin...

Page 57: ...ltaneous deliveries Filling performance kg min BMP40x1 OSL R CNG 1 x 1 1 1 1x30 BMP40x1 OSL R CNG H 1 x 1 1 1 1x70 BMP40x2 OSD CNG 2 x 2 2 2 2x30 BMP40x2 OSD CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OSD CNG...

Page 58: ...SUNO EUROPE a s www tatsuno europe com 58 BMP40x2 OSD CNG BMP40x2 OSD CNG H BMP40x2 OSD CNG H H BMP40x4 OSD CNG BMP40x4 OSD CNG H BMP40x4 OSD CNG H H Figure 27 Overview of standard OCEAN SMART CNG mod...

Page 59: ...ormance of the diesel hoses can be increased to a high performance of 70 to 90 L min H or ultra high performance from 120 to 150 L min UH When using a special meter LOBE the pumping performance can be...

Page 60: ...SUNO EUROPE a s www tatsuno europe com 60 BMP4012 OWD BMP4024 OWD BMP4036 OWD BMP4048 OWD BMP40510 OWD modular version BMP40510 OWD in line version 2021 Figure 28 Overview of standard OCEAN TOWER mode...

Page 61: ...2 1 2 2 2 2x35 BMP4012 OWD LPG HR 2 1 2 2 2 2x35 BMP4022 OWD LPG 2 2 2 2 2 2x50 BMP4022 OWD LPG HR 2 2 2 2 2 2x50 BMP4022 OWL R LPG 2C 1 2 2 2 2 2x50 BMP4022 OWL R LPG 2C HR 1 2 2 2 2 2x50 BMP4034 OW...

Page 62: ...with free hanging hoses BMP4012 OWD LPG HR BMP4022 OWD LPG HR two independent deliveries BMP4034 OWD LPG HR 4C four independent deliveries Figure 30 Overview of standard OCEAN TOWER LPG dispensers wit...

Page 63: ...main displays number of simultaneous deliveries Filling performance kg min BMP4011 OWL R AdB 1 1 1 1 1 40 10 BMP4012 OWD AdB 2 1 2 2 2 40 10 BMP4022 OWL R AdB 1 2 2 2 1 40 10 BMP4024 OWD AdB 2 2 4 4...

Page 64: ...model without internal heating BMP4012 OWD AdB T250 BMP4024 OWD AdB T500 Picture 34 OCEAN TOWER ADBLUE dispenser model with internal heating and storage tank 250L or 500L BMP4012 OWD AdB T250 NoHeat...

Page 65: ...g hoses is 20 L min List of standard OCEAN TOWER WSE stand models Model of dispenser Access to dispenser 1 single sided 2 double sided Number of pressure inputs Number of meters number of measuring sy...

Page 66: ...TATSUNO EUROPE a s www tatsuno europe com 66 BMP4012 OWD AdB T250 BMP4024 OWD AdB T500 Picture 37 OCEAN TOWER WSE special models of dispenser with suction pump and storage tank 250L or 500L...

Page 67: ...BMP40x1 OWL R CNG 1 x 1 1 1 1x30 BMP40x1 OWL R CNG H 1 x 1 1 1 1x70 BMP40x2 OWD CNG 2 x 2 2 2 2x30 BMP40x2 OWD CNG H 2 x 2 2 2 1x30 1x70 BMP40x2 OWD CNG H H 2 x 2 2 2 2x70 BMP40x2 OWL R CNG H 1 x 1 2...

Page 68: ...TATSUNO EUROPE a s www tatsuno europe com 68 BMP4024 OWD CNG 4C HE Picture 39 OCEAN TOWER CNG dispenser with four independent dispensing hoses NGV1 and hose extender HE...

Page 69: ...OWL R LPG 1 2 2 1 1 1 BMP4011 OWL R 2C MOD4011 OWL R LPG 1 2 2 1 1 2 BMP4012 OWD MOD4012 OWD LPG 2 2 4 2 2 2 BMP4012 OWD 4C MOD4012 OWD LPG 2 2 4 2 2 4 BMP4022 OWL R MOD4011 OWL R LPG 1 3 3 1 1 1 BMP4...

Page 70: ...2 OWD LPG HR BMP4024 OWD MOD4012 OWD LPG BMP4024 OWD MOD4012 OWD LPG HR BMP4036 OWD MOD4012 OWD LPG BMP4036 OWD MOD4012 OWD LPG HR BMP4048 OWD MOD4012 OWD LPG BMP4048 OWD MOD4012 OWD LPG HR Figure 40...

Page 71: ...3 3 1 1 1 BMP4022 OWL R 2C MOD4011 OWL R AdB 1 3 3 2 1 2 BMP4024 OWD MOD4012 OWD AdB 2 3 6 4 2 2 BMP4024 OWD 4C MOD4012 OWD AdB 2 3 6 4 2 4 BMP4033 OWL R MOD4011 OWL R AdB 1 4 4 3 1 1 BMP4033 OWL R 2C...

Page 72: ...uno europe com 72 BMP4012 OWD MOD4012 OWD AdB BMP4024 OWD MOD4012 OWD AdB BMP4036 OWD MOD4012 OWD AdB BMP4048 OWD MOD4012 OWD AdB Figure 41 Overview of standard OCEAN TOWER COMBI ADB dispensers with h...

Page 73: ...ary 2022 73 BMP4012 OWD MOD4012 OWD AdB NoHeat BMP4024 OWD MOD4012 OWD AdB NoHeat BMP4036 OWD MOD4012 OWD AdB NoHeat BMP4048 OWD MOD4012 OWD AdB NoHeat Figure 42 Overview of OCEAN TOWER COMBI ADB disp...

Page 74: ...P4011 OWL R 2C MOD4011 OWL R WSE 1 2 2 1 1 2 BMP4012 OWD MOD4012 OWD WSE 2 2 4 2 2 2 BMP4012 OWD 4C MOD4012 OWD WSE 2 2 4 2 2 4 BMP4022 OWL R MOD4011 OWL R WSE 1 3 3 1 1 1 BMP4022 OWL R 2C MOD4011 OWL...

Page 75: ...OPE Installation and User Manual revision 10 January 2022 75 BMP4012 OWD MOD4012 OWD WSE BMP4024 OWD MOD4012 OWD WSE BMP4036 OWD MOD4012 OWD WSE BMP4048 OWD MOD4012 OWD WSE Figure 43 Overview of OCEAN...

Page 76: ...module hose Number of main displays number of simultaneous deliveries BMP4011 OWL R MOD40x1 OWL R CNG 1 2 2 1 1 1 BMP4012 OWD MOD40x2 OWD CNG 2 2 4 2 2 2 BMP4022 OWL R MOD40x1 OWL R CNG 1 3 3 1 1 1 B...

Page 77: ...WD CNG BMP4036 OWD MOD40x2 OWD CNG BMP4048 OWD MOD40x2 OWD CNG Figure 44 Overview of OCEAN TOWER COMBI CNG dispensers x 1 2 3 is the number of the CNG pressure inputs BMP4048 OWD MOD40x4 OWD CNG H H F...

Page 78: ...er of simultaneous deliveries BMP4011 OWL R MOD4011 OWL R LPG MOD40x1 OWL R CNG 1 3 3 1 1 1 2 BMP4012 OWD MOD4012 OWD LPG MOD40x2 OWD CNG 2 3 6 2 2 2 4 BMP4022 OWL R MOD4011 OWL R LPG MOD40x1 OWL R CN...

Page 79: ...22 79 BMP4012 OWD MOD4012 OWD LPG MOD40x2 OWD CNG BMP4024 OWD MOD4012 OWD LPG MOD40x2 OWD CNG BMP4036 OWD MOD4012 OWD LPG MOD40x2 OWD CNG BMP4048 OWD MOD4012 OWD LPG MOD40x2 OWD CNG Figure 46 Overview...

Page 80: ...er of simultaneous deliveries BMP4011 OWL R MOD4011 OWL R AdB MOD40x1 OWL R CNG 1 3 3 1 1 1 2 BMP4012 OWD MOD4012 OWD AdB MOD40x2 OWD CNG 2 3 6 2 2 2 4 BMP4022 OWL R MOD4011 OWL R AdB MOD40x1 OWL R CN...

Page 81: ...22 81 BMP4012 OWD MOD4012 OWD AdB MOD40x2 OWD CNG BMP4024 OWD MOD4012 OWD AdB MOD40x2 OWD CNG BMP4036 OWD MOD4012 OWD AdB MOD40x2 OWD CNG BMP4048 OWD MOD4012 OWD AdB MOD40x2 OWD CNG Figure 47 Overview...

Page 82: ...ber of products number of pumps or inputs Total number of meters number of measuring systems Number of delivery hoses dispenser hose module hose Number of main displays number of simultaneous deliveri...

Page 83: ...ber of measuring systems Number of delivery hoses dispenser hose module hose Number of main displays number of simultaneous deliveries BMP4011 OWL R LPG MOD40x1 OWL R CNG 1 2 2 1 1 2 BMP4011 OWL R LPG...

Page 84: ...6 IP67 26 Lock 3 Pumping monoblock 15 Display mask plate 27 Display 4 Pump pulley 16 Vapour recovery pump 28 Door left 5 Air separation sensor 17 Vapour recovery pump motor 29 Door right 6 Pulser puls...

Page 85: ...r pulse generator 12 Nozzle cover K3 LPG module roof 6 Output ball valve gas 13 Gaseous phase separator K4 LPG module door 7 Differential valve 14 Filter K5 Front column LPG 2 6 3 REDUCTION AGENT AUS...

Page 86: ...or 4 Pulser pulse generator K4 Column lid rear combi 5 Electro magnetic valve K5 Front column combi 2 6 5 COMPRESSED NATURAL GAS CNG DISPENSER MODULE Figure 55 Basic parts of the WSE dispensing module...

Page 87: ...y and safety according to WELMEC 10 5 and European standards for equipment located in potentially explosive areas EN 13617 1 EN 14678 1 EN IEC 60079 0 and EN ISO 80079 36 is contained in the nameplate...

Page 88: ...Range of delivered liquid medium or gas temperature for which the dispenser was designed and approved Ambient temperature range Range of ambient temperature for which the dispenser was designed and ap...

Page 89: ...ing If the transport is ensured by TATSUNO EUROPE a s it shall transport the product to an agreed place The manufacturer has sufficient knowledge about the method of handling and transport If the tran...

Page 90: ...ehicle Loading from the rear of the vehicle is dangerous and can damage the vehicle the stand and injure people see figure below Picture 65 Permitted and forbidden direction of loading and unloading o...

Page 91: ...as best as possible Therefore it is suggested to Secure the access to the refilling position in straight direction Install the dispenser onto an elevated refuge with the following parameters refuge el...

Page 92: ...e 1 of the filling end piece during delivery 7 projection of the dangerous zone border zone 2 of the CNG dispenser CAUTION LPG LPG dispensers modules are standardly equipped with a breakaway coupling...

Page 93: ...ion gasoline etc the dispenser zones are also regulated by the EN 13617 1 standard for LPG dispensers liquefied propane butane the EN 14678 1 standard Drawings of the zones created by the dispenser ar...

Page 94: ...tall the AdBlue near the fuel dispenser or other equipment that generates the zone it is necessary to take into account which parts of the dispenser can be installed immersed in the danger zone and wh...

Page 95: ...ser from the vehicle arrival direction see Figure 1 3 3 4 DISPENSER DISTANCE FROM A TANK FUEL TANK The manufacturer recommends that the maximum distance of dispensers from storage tanks gasoline diese...

Page 96: ...heck valve must not be installed if a suction basket has been already equipped with a check valve see Picture 72 CAUTION B D If the dispenser is connected to an aboveground storage tank it is necessar...

Page 97: ...d then into its surroundings in case of leakage or blockage of the check valve when the dispenser is out of operation it is necessary to connect the outlet of the pumping monoblock separator to the st...

Page 98: ...hrough gauges and control valves into delivery hoses and nozzles CAUTION According to the European standard EN 13617 1 the dispenser connected to the pressure system must be equipped with a breakaway...

Page 99: ...Fuel Dispensers TATSUNO EUROPE Installation and User Manual revision 10 January 2022 99...

Page 100: ...line NOTE The G 1 lid is included in the dispenser delivery The suction line must be terminated by the G1 internal thread CAUTION LPG LPG extrusion from the dispenser and pipeline e g while removing t...

Page 101: ...sufficient length each end at least 3 m above ground In terms of used voltage and function the cables may be divided into power supply and signal cables Power cables supply of pump and vacuum pump el...

Page 102: ...oard This circuit breaker serves as a switch and includes both short circuit and thermal fuse After installation into the door of the switchboard this circuit breaker can be supplemented with a contro...

Page 103: ...3 Gb Ex II 2G Ex e IIC T3 Gb EPT 16 ATEX 2476X EUM1 12 ATEX 0744 NOTICE When the electric motor is connected check the correct direction of rotation The correct direction of rotation is indicated by t...

Page 104: ...ruptible Power Supply Very frequent phenomena in the electricity network are power failures strong interference or voltage fluctuations in voltage peaks especially in winter season All such phenomena...

Page 105: ...hing phase 5 S4 black 4 switching phase 4 S3 black 3 switching phase 3 S2 black 2 switching phase 2 S1 black 1 switching phase 1 PE yellow green protection wire NOTE Relays in the dispenser are used f...

Page 106: ...protocol However it is possible on customer s demand to add a data converter to the dispenser counter which will concert the PDE data line to a line of another type and communication protocol e g PUM...

Page 107: ...the security line Identification of wires in the H05VV5 F 3x1 5 cable identification colour description ST black2 STOP signal ST black1 STOP signal PE yellow green protection wire 3 5 7 REGULATION OF...

Page 108: ...interrupted and the display shows the defect code which corresponds to the defect type e g broken hose leak in the vehicle storage tank meter failure etc At the same time the relay of a collective dis...

Page 109: ...overvoltage protection is used which diverts energy of the overvoltage pulse to the grounding wire thus protecting the device The dispenser manufacturer recommends protecting the main switchboard or t...

Page 110: ...sion CRC after powering on or in parameter P05 1 version P05 2 CRC after powering on or in parameter P51 CRC P53 version after powering on or in parameter P05 1 version P05 2 CRC after powering on or...

Page 111: ...sic operating parameters of the dispenser The access to the Manager mode is protected by password 4 1 1 DESCRIPTION OF PDERT 5O REMOTE CONTROLLER The keyboard of the PDERT 5O remote manager s controll...

Page 112: ...olume Keys 0 1 9 can be used just like the pre set keypad to set the volume amount pre selection on the dispenser Unlocking the dispenser after delivery If the dispenser is in the manual mode with the...

Page 113: ...values of all parameters listed below see table below Parameter Description P00 Non resettable quantity totalizers volume or weight P01 Daily quantity totalizers volume or weight P02 Daily amount tota...

Page 114: ...otalizers reset P01 and P02 P16 P19 not used P20 Error message codes history P21 Error message codes statistics of filling point A P22 Error message codes statistics of filling point B P23 Error messa...

Page 115: ...rs can be reset at any time using parameter P15 see description below Parameter Meaning P01 1 quantity of the fuel delivered by hose 1 in centilitres x 0 01L P01 2 quantity of the fuel delivered by ho...

Page 116: ...03 parameter are valid in the dispenser manual mode only If the dispenser is connected to the central control system of the fuel station then the fuel unit price is set directly by the control system...

Page 117: ...EDPS with address 3 If not present is displayed P05 11 CRC of the program of the pressure sensors unit PDEDPS with address 4 If not present is displayed NOTE Metrologically relevant data P05 1 and P05...

Page 118: ...f filling point B E80 2 P10 12 Main electromechanical totalizers unit Master of filling point B E82 1 P10 13 Auxiliar electromechanical totalizers unit Slave of filling point B E82 2 P10 14 Main displ...

Page 119: ...blocked by switch SW1 2 4 1 16 EXPORT OF PARAMETERS P13 To export the counter parameters from the memory to the memory card SD card press the E key enter 1 and confirm with the E key Before running th...

Page 120: ...ive numbers of individual error messages for a given filling point The first line of the display shows the error message code and the second line the frequency of the error After switching to paramete...

Page 121: ...last fuelling history at filling point A the display shows the last fuelling transaction The transaction price with the parameter number flashes on the unite price display After pressing the key the p...

Page 122: ...or etc appears After pressing the E key the date and time of the correction factor change will appear on the display Parameter Meaning P 30 00 Last record of the correction factor changes P 30 01 Penu...

Page 123: ...rature sensor unit Entry into the service mode and removal of the metrological seal is necessary for storage 4 1 25 CONTROL MODE CHANGES HISTORY P32 The parameter allows to display the last 20 records...

Page 124: ...er switching to parameter P35 the display shows the average volume ratio value for filling point A P35 A The quantity display line shows the vapour fuel ratio in percent with one decimal place After p...

Page 125: ...an 100 it means that the feedback has reduced the flow of petrol vapor Without feedback the vapour fuel ratio achieved would then be greater than 100 If the value is higher than 100 it means that the...

Page 126: ...y quantity totalizers P02 quantity totalizers only 03 Product unit prices in manual mode P03 04 Current time and date P04 05 Program version and CRC check sums P05 06 Error message code history P20 10...

Page 127: ...3 Auxiliary displaying unit Slave E81 10 4 Electromechanical totalizers unit E82 10 5 Temperature sensors unit PDEINP E83 10 6 Mass meter E84 NOTESerial numbers of peripheral units are checked before...

Page 128: ...y totalizers P00 02 Daily quantity totalizers P01 P02 03 Product unit prices in manual mode P03 04 Current time and date P04 backup time max 5 days 05 Program version and CRC check sums P05 06 Error m...

Page 129: ...ispensingauthorizationisusedtocalculatethetotal dispensed sum Prices saved in the parameter P03 are non functional How to set the fuel price in a manual mode The price change can only be made between...

Page 130: ...r vice versa when the dispenser is in a manual mode and must be connected to the control system How to change the working mode Turn the power supply of the dispenser counter off and on During the coun...

Page 131: ...loves during normal maintenance and during deliveries In case of skin contact wash the affected area as soon as possible with soap and water In case of eye contact etc seek medical attention During de...

Page 132: ...ly authorized service company The operator is responsible for keeping the AdBlue dispenser in its original and safe condition any defect or unusual phenomenon must be immediately reported to a service...

Page 133: ...zation about the defect of abnormality during operation and immediately decommission the device in case of danger of default CAUTION CNG It is forbidden to smoke and use open fire in the immediate vic...

Page 134: ...t the multimedia display During the time delay the displays show the filling point to which the display is connected A B C or D and the time in seconds remaining until the electronic dispenser counter...

Page 135: ...mass meter Subsequently the counter waits for a response from the mass meter It then ones send information that the zero point was set with the message done or was not set with the message fail Don t...

Page 136: ...ccording parameter P44 Mass flow cut off 0 055 kg min Volume flow cut off 0 01 L min Flow dumping 0 s Update rate 100 Hz Slot address register Addresses of registers in order mass flow volume flow den...

Page 137: ...rocedure see later Serial number Number stored during Serial number storage procedure NOTICE CNG After start up of calculator TBELTM and before every delivery transaction are checked values of the reg...

Page 138: ...tions usedeliverystop nozzles withasafetyshutter Usingthecontrol lever the flow rate can be controlled until it stops In the basic version the delivery nozzle is supplied with a lever lock At customer...

Page 139: ...d with a two stage solenoid valve NOTICEPursuant to EN 14678 1 2013 article 4 5 8 LPG dispensers designed for self service operation must be equipped with a dead man button START button to ensure that...

Page 140: ...ations must be in addition to the START button also equipped with a safety STOP button and the delivery nozzle position sensor see EN 14678 1 art 4 5 6 Unattended fuel stations must be equipped with a...

Page 141: ...irst pressure section and the pressure storage tank of the vehicle is filled with compressed natural gas In the moment whenthedeliveryspeeddecreasesunderthedefinedlimit the electronic counter automati...

Page 142: ...dispensers must be equipped with a breakaway coupling located between the delivery nozzle and the dispenser This breakaway coupling disconnects the gas flow rate at both ends in case of emergency The...

Page 143: ...equipped with electromechanical totalizers for monitoring the total amount of fuel flown through each delivery hose Totalizers are located on the dispenser display Each delivery hose or nozzle has one...

Page 144: ...hree years NOTICE In case of suspicion of malfunctioning of the recovery or detection of malfunctioning of the signalling the operator is obliged to notify this fact immediately to the service organiz...

Page 145: ...ing the E key again The value of the air volume after the test is read from the gas meter and the volume of air that flowed during the test is calculated Test evaluation The equations apply to determi...

Page 146: ...our recovery valve 3 Press the 8 key on the manager or service remote controller The screen 1 will appear on the display see previous test 4 Press the E key The vacuum pump starts for the time set in...

Page 147: ...Volume values for selected liquid fuels at temperature T and dispensed volume Vn 100 L Liquid 0 kg m3 T 20 C T 10 C T 0 C T 15 C T 30 C T 50 C Natural 91 Regular Unleaded 737 104 26 103 05 101 84 100...

Page 148: ...The control unit sends afuelunitprice amaximumamount volumeofdelivery andallows delivery Thedisplayofthedispenser will reset approx 2 seconds after removing the nozzle and the pump motor switches on...

Page 149: ...n line is broken The VRS1 G sensor is activated and the BL input goes to the active state then for a test time of 1 to 50 seconds standard 10 sec the counter performs the first test cycle i e closes t...

Page 150: ...target preset value a Example of entering the pre selection in Euros The customer arrives to the dispenser and wants to deliver fuel for 10 a Press the 5 key twice on the 4 key preset keypad b Press...

Page 151: ...m flow Qmax given by the pump used flows through the delivery hose The limited flow value Qlim can be set for each delivery hose using the counter parameter 5 3 12 MIN BUTTON FOR DELIVERY CONTROL For...

Page 152: ...during delivery if the temperature compensation function is activated for the delivered product High and low output signals fuel flow it appears automatically before or during delivery when the MAX bu...

Page 153: ...off the backup UPS located in the booth by a switch located at the rear panel the green LED on the UPS turns off After switching off the power supply of the electronics in the fuel station switchboard...

Page 154: ...e delivery hoses In case of mechanical damage to the delivery hose ensure its immediate replacement check the function of the door locks and the mechanism for hanging the delivery nozzle care for exte...

Page 155: ...ed by employees with appropriate authorization PRINCIPLES OF LPG DISPENSING MODULE INSPECTIONS Inspections of devices reservoirs pipeline systems and dispensers are performed on dates defined by the o...

Page 156: ...ainless covers Wash them with warm water at least twice per month according to the level of fouling At least once a month or after each higher surface fouling with fuels wash them with warm water thor...

Page 157: ...nd AdBlue FM 1022 can be turned through 17 holes in both directions The difference of precision between two adjacent holes is 0 08 The wheel can be fixed alsoinapositionbetweenholes i e thedifferenceo...

Page 158: ...r of pulse generator phases for filling 1L of fuel default parameter value is 400 which corresponds to 400 pulse phases per litre 100 pulses per litre The parameter value can only be changed after swi...

Page 159: ...cover and sealed Calibration of the meter at the dispenser equipped with temperature compensation of the volume If temperature correction of the volume is activated in the dispenser then a special ser...

Page 160: ...ce level of the counter configuration is entered and the parameter value in M6 P15 is changed to 1 or 2 thus activating the automatic meter calibration mode 3 Accurate delivery into the calibrated ves...

Page 161: ...nect the auxiliary pump b calibrate the main meter as described in 6 1 3 c connect the auxiliary pump d calibrate the auxiliary meter settings as described in 6 1 3 NOTE The auxiliary pump can be disc...

Page 162: ...inlet ball valve 1 Connect nozzle 3 to the auxiliary connector for return LPG outlet 4 and open auxiliary ball valve 5 located behind the check valve 6 Open the LPG vapour phase outlet ball valve 2 3...

Page 163: ...eset but the pump does not start This means that the dispenser electric motor has not been started The cause may be the power supply circuit breaker that is located in the main switchboard or the elec...

Page 164: ...failure longer than 3 5 periods t 100ms It is necessary to turn off the dispenser counter power source for approx 10 seconds and then turn the source back on STOP LOCK Maximum time to interrupt delive...

Page 165: ...k the function of the data converter Check by a monitor the course of communication E20 NFAT Power failure during delivery The last delivery was interrupted abnormally due to a power failure Check the...

Page 166: ...PUL2 PDEX 2A E43 NFAT Connection error or internal pulse generator error at input PDEX5 PUL3 PDEX 3A E44 NFAT Connection error or internal pulse generator error at input PDEX5 PUL4 PDEX 4A E45 NFAT Co...

Page 167: ...persists call an authorized service centre E64 NFAT CNG Insufficient pressure rise during temperature compensation test filling Check the pressure system for leaks If the fault persists call an author...

Page 168: ...The error appears after replacing the PDEDPS unit Peripheral unit serial numbers must be stored Call an authorized service centre E86 NFAT Insufficient LPG pressure difference The pressure difference...

Page 169: ...red against unauthorized removal with a safety sticker Logged events serve for service technicians to identify any problem and quickly detect its cause The logger arranges information into folders by...

Page 170: ...e of any complaints the following information must be specified Serial number and type see the type label Exact description of the defect and circumstances of its occurrence The complaint shall be inv...

Page 171: ...Fuel Dispensers TATSUNO EUROPE Installation and User Manual revision 10 January 2022 171 NOT...

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