Tatu Marchesan DCCO 2500, Instruction Manual

Page 1: ...INSTRUCTIONS MANUAL DCCO 2500 DCCO 5500 DCCO 7500 DCCO 10500 Cardan shaft model Hydraulic motor model...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION...

Page 3: ...the tension The opening of the dosing gate have a graduated scale and an easy adjustment to distribute several quantities The fins are adjustable on the discs and can perform an adequate distribution...

Page 4: ...38 Speed of the rotating discs Conveyor speed cardan shaft 26 Speed of the hydraulic rotating discs Conveyor speed hydraulic 27 Sprockets change 26 27 Position of fins at the discs 28 Distance between...

Page 5: ...tions operation precautions and maintenance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equip...

Page 6: ...accidents This symbol is a warning used to prevent accidents The instructions under this symbol refers to the safety of the operator or third parties therefore it should be carefully read and observe...

Page 7: ...s make any contact with your skin or clothes Keep access and work places clean and free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads during the night...

Page 8: ...ootwear Avoid clothes that are either loose or hanging from the body which may become entangled in moving parts Never operate the equipment without its proper protective devices Be careful while hitch...

Page 9: ...equipment appropriately Fasten the moving parts that may get loose and cause accidents Underpin the equipment wheels appropriately Use chock blocks and safety chains to secure the equipment to the tr...

Page 10: ...R P E L I G R O 05 03 03 1859 N o se aproxime quando o e q u i p a m e n t o e s t i v e r e m funcionamento N o s e a p r o x i m e c u a n d o e l e q u i p o e s t e e n f u n c i o n a m i e n t...

Page 11: ...EL USO DEL EQUIPO Y SIEMPRE QUE UTILIZAR OTRO TRACTOR Separe el macho de la hembra y ac plelo a la toma de potencia Posicione el tractor hasta que el neum tico toque la lanza Verifique que haya un jue...

Page 12: ...1 DCCO 7500 sticker set 01 set A A1 05 03 03 4371 4372 4373 DCCO 10500 sticker 02 stickers each B 05 03 03 1428 Read the manual sticker 01 sticker C 05 03 03 1859 Danger sticker 02 stickers D 05 03 03...

Page 13: ...ation speed 540 rpm Gauge width mm 1510 Total length mm 3600 Total width mm 1750 Total height mm 1650 Power cv on tractor engine 60 65 Weight kg 938 DCCO 5500 Type Spreader Model DCCO 5500 Load capaci...

Page 14: ...tation speed 540 rpm Gauge width mm 1545 Total length mm 4700 Total width mm 1860 Total height mm 1840 Power cv on tractor engine 90 100 Weight kg 1520 DCCO 10500 Type Spreader Model DCCO 10500 Load c...

Page 15: ...fting points 08 Belt protection 09 Gearbox 10 Conveyor 11 Floodgate 12 Rotating discs 13 Fins 14 Deflector 15 Disc protection stand Carbon steel conveyor 80 centimeters wide Hooks on the sides of the...

Page 16: ...fting points 08 Belt protection 09 Gearbox 10 Conveyor 11 Floodgate 12 Rotating discs 13 Fins 14 Deflector 15 Disc protection stand Carbon steel conveyor 80 centimeters wide Hooks on the sides of the...

Page 17: ...fting points 08 Belt protection 09 Gearbox 10 Conveyor 11 Floodgate 12 Rotating discs 13 Fins 14 Deflector 15 Disc protection stand Carbon steel conveyor 80 centimeters wide Hooks on the sides of the...

Page 18: ...ection 09 Gearbox 10 Conveyor 11 Floodgate 12 Rotating discs 13 Fins 14 Ladder 15 Bin central locking 16 Deflector 17 Disc protection stand Carbon steel conveyor 80 centimeters wide Hooks on the sides...

Page 19: ...ssembling the tires remove the disc protection stand NOTE Components DCCO 2500 01 Chassis 02 Bin 03 Hydraulic jack 04 Hose support 05 Tractor hitch 06 Tires 07 Lifting points 08 Belt protection 09 Gea...

Page 20: ...removable deflector for lime application Higher bin After assembling the tires remove the disc protection stand Components DCCO 5500 01 Chassis 02 Bin 03 Hydraulic jack 04 Hose support 05 Tractor hit...

Page 21: ...dgate 12 Rotating discs 13 Fins 14 Deflector 15 Disc protection stand 16 Hydraulic motor 17 1 2 x 800 TC TC hose 18 Oil duct 19 1 2 x 2600 TR TM hose 20 Quick coupler Carbon steel conveyor 80 centimet...

Page 22: ...assembling the tires remove the disc protection stand NOTE 01 02 15 03 04 05 06 20 21 22 07 08 09 18 19 10 11 12 13 16 14 17 01 Chassis 02 Bin 03 Hydraulic jack 04 Hose support 05 Tractor hitch 06 Ti...

Page 23: ...ing must face upwards After making the hitching let the hydraulic jack B in transport operation position as shown in the figure below Keep the tractor drawbar fixed in the center NOTE A B DCCO 10500 h...

Page 24: ...eveling of the equipment First of all check the length of the cardan shaft in the following way Separate the cardan shaft and connect the female to the PTO Steer the tractor in a way that the tire tou...

Page 25: ...several operating positions Then determine the correct length and mark up the cutting zone Remove the burrs left by the cutting operation and also shavings left by burring using a file and then lubric...

Page 26: ...nd damage the conveyor The tractor speed should be even for the whole service Choose a safe speed according to the type of soil We recommend an average speed from 6 to 7 km h Deflector use Tractor spe...

Page 27: ...nd 42 5 Check the gearbox oil level See periodic maintenance instructions on pages 43 and 44 6 If the hydraulic jack is locked on transport operation position According to the figure on page 21 7 If t...

Page 28: ...ibution of products that were not mentioned on the table above must be done based on the similarity among them Adjustments and operations CONVEYOR SPEED Product to be applied Sprockets A B Lime 12 35...

Page 29: ...actor The distribution of the products that were not mentioned on the table above must be done based on the similarity among them Adjustments and operations CONVEYOR SPEED Product to be applied Sprock...

Page 30: ...roduct Position 1 Medium width of distribution and directing the product to an intermediate position Position 2 Larger width of distribution and directing the product to the ends Position 3 Smaller wi...

Page 31: ...25 in the distributed amount That occurs especially in the overlapping band between the distribution bands The distance of 07 meters for dry lime and plaster according to the table are a result of va...

Page 32: ...allows light movements to open or close the exit The gate opening is indicated in the graduated scale B that goes from 0 to 15 and has divisions every half centimeter The distribution tables indicate...

Page 33: ...out its protective devices The amount of product to be distributed kg hectares takes into account the following points 1 Displacement speed of the tractor 6 to 7 km h 2 For spreaders that are activate...

Page 34: ...2600 2168 1856 1624 1444 1300 7 5 2 65 3436 2721 2268 1943 1699 1511 1361 8 0 2 76 3589 3084 2571 2202 1926 1713 1542 8 5 2 88 3742 2963 2470 2116 1851 1646 1482 9 0 3 00 3894 3084 2571 2202 1926 1713...

Page 35: ...on speed must be constant 540 rpm For spreaders with hydraulic cylinder the oil flow rate must be 45 l min 1 Convert the dosage to grams m 2700 10 000 m 0 27 kg m or 270 grams m 2 Calculate the area t...

Page 36: ...d check if there is a clearance up to 50 mm If the clearance is greater readjust the conveyor tension using the tightener A and loose the bolts B which have an adjustment through the slots and lock nu...

Page 37: ...and operations Belt tension adjustment To adjust the tension of the transmission belt proceed as follows Loosen the pulley nut A along with the internal nut B of the tightener C Then adjust the belt t...

Page 38: ...ley nut B in order to remove the belt See on the figure below the sequence for placing the belt C 148 1 Put the belt in the pulley C 2 Fit the lower part of the belt on the right distributor pulley D...

Page 39: ...ers Make sure that there is no uncommon object in the product Observe the tension adjustment of the conveyor as well as the transmission belt The presence of any other people on the tractor or equipme...

Page 40: ...stick Deposition is not uniform Distribution is uneven Reduce distance as recommended Incorrect position of the fins Place the fins in the correct position Strong wind Wait wind to be reduced Vibratio...

Page 41: ...onal Driver Tires The driver is used for fertilizer application in a directed line mainly below the lower part of the plants The 11L 15 tires 10 tarps are supplied optionally to the models DCCO 2500 a...

Page 42: ...s Agr colas TATU S A 40 DCCO 2500 5500 7500 and 10500 Optional Damper The damper is indispensable to apply dry lime during a windy weather It is used to aid the retention of the product assuring more...

Page 43: ...others Remove the crown of old grease around the articulations Clean up all grease fittings with a cloth before introducing the lubricant and substitute the defective ones Introduce an enough amount...

Page 44: ...inas Agr colas TATU S A 42 DCCO 2500 5500 7500 and 10500 Maintenance Lubricate every 24 hours of service Use grease of soap lithium base NLGI2 EP grade which features high washing resistance and large...

Page 45: ...nce GEARBOX The gearbox must be inspected before the spreader starts to operate If the oil level is low fill it up After the first 200 hours of operation it is recommended to change the oil This is ne...

Page 46: ...arth that accumulates in the wheelset and the grass seeds that accumulate in the corners Repair the missing painting if required Remove the transmission chain and keep it bathed in oil The transmissio...

Page 47: ...Souza Diagramming Assistant Ingrid Maiara G S Luis Translation Matheus Freire de Souza Illustrations Antonio Abreu J nior Reinaldo Tito J nior August 2016 Serial number 05 01 09 1718 Revision 05 MARC...

Page 48: ...Marchesan Implementos e M quinas Agr colas TATU S A 46 DCCO 2500 5500 7500 and 10500 Notes...