Tatu Marchesan PMT, Operator'S Manual

Page 1: ...OPERATOR S MANUAL PMT PMT...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION...

Page 3: ...nual contains the necessary information for the best performance of your equipment The operator and the maintenance staff must carefully read the entire manual before working with the equipment They m...

Page 4: ...eed 31 Gearbox speeds table 32 Auger gearbox replacement 33 Auger speeds table 34 Sliding blades 35 Chain guides 36 Gathering chains and tighteners 37 Joint bar of the sliding blades adjustment 38 Pul...

Page 5: ...the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual should be read by ope...

Page 6: ...injury or death REMEMBER ACCIDENTS MUST BE AVOIDED REMEMBER ACCIDENTS MUST BE AVOIDED Dear operator Respect the ecology Do not throw trash away This gesture of goodwill helps to protect our environmen...

Page 7: ...ted seeds make any contact with your skin or clothes Keep access and work places clean or free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads Avoid that...

Page 8: ...uipment during the job Every professional should be oriented when lifting and carrying heavy loads to avoid any serious accident that a bad execution of this process may cause Do not open or remove th...

Page 9: ...arms from the abrasive elements that may cause cuts or scratches Whenever assembling or elements that may cause cuts or scratches Whenever assembling or disassembling the equipment always use safety...

Page 10: ...d with the reverse system shut down the engine before trying to unobstruct any manual system 12 When lifting or lowering the equipment check if there are no people or animals close or under it 13 In c...

Page 11: ...he truck or trailer during the transport 5 Stay away from the straps cables or chains that are working under load 6 Make sure the SMV Slow moving vehicle sign and all the lights and reflectors that ar...

Page 12: ...latory Standard NR 12 This Regulatory Standard and its annexes provide technical references basic principles and protective measures to ensure the health and physical integrity of workers and establis...

Page 13: ...y out the equipment movimentation Note every condition of each PPE such as the foot protection safety glasses safety helmet protective gloves and other PPE as required Use chains of at least 3 meters...

Page 14: ...ible replace them Marchesan provides decals upon request and indication of the respective serial number 05 03 03 2534 No ajuste la fricci n antes de leer el manual de instrucciones N o ajuste a fric o...

Page 15: ...I G G O O D D A A N N G G E E R R P P E E L L I I G G R R O O When in operation keep away from moving parts mainly those which for functional reason do not take protection Never walk over the equipmen...

Page 16: ...eed to follow the instructions as the lack of safety may increase the risk of accidents Item Model Serial number 1 PMT decal 05 03 06 2752 2 PMT side lid decal 05 03 03 3791 3 Open close decal 05 03 0...

Page 17: ...id bindweed bushings Advanced universal and zinc plated gathering chains with seven links each The chains tighteners have a squared tube that protects the spring avoiding that any impurity gets inside...

Page 18: ...to 650 7 450 3550 3000 4 800 or 900 3850 5 700 or 750 6 600 7 500 3700 3150 4 900 4000 5 700 or 750 6 600 8 450 4150 3600 5 800 or 900 4450 6 700 7 600 8 500 9 450 4600 4050 5 900 4900 6 750 or 800 8...

Page 19: ...0 550 12 450 5550 5000 6 900 5850 7 750 or 800 8 700 9 600 10 550 11 500 5950 5400 7 800 or 900 6250 8 700 10 600 13 450 6050 5500 7 800 or 900 6350 8 750 9 650 10 600 11 550 12 500 6400 5850 7 900 67...

Page 20: ...9 800 10 700 or 750 11 650 12 600 13 550 16 450 7550 7000 8 900 7850 9 800 or 850 10 750 11 700 15 500 7750 7200 17 450 8050 8050 7500 9 850 or 900 8400 10 800 11 700 or 750 12 650 13 600 16 500 8200...

Page 21: ...ide transmission 04 Lateral fairing 05 Central fairing 06 Corn row unit 07 Gathering chains 08 Nozzle support 09 Cardan shaft 10 Jack 11 Sliding blades adjuster 12 Manual storage tube 12 12 01 01 02 0...

Page 22: ...4 Components 01 24z sprocket P 25 4 02 24z sprocket P 3 4 03 18z sprocket P 25 4 04 22z sprocket P 3 4 05 19z sprocket P 3 4 06 17z sprocket P 3 4 07 51z sprocket P 3 4 08 Chain tightener pin 09 Chain...

Page 23: ...ipment lower the jacks A Remove the cotter pins B that fasten the fairings C on the row units Then fold the fairings to fit their nozzles on the nozzle supports D A A D D C C B B When setting the equi...

Page 24: ...ATTENTION RISK OF ACCIDENT 6 Set up instructions To couple the PMT on the combine harvester approach the combine harvester head to the coupling to fit the upper part Lift the equipment from the soil u...

Page 25: ...and with double cardan shaft for models with more than 11 row units If it is necessary to reduce the cardan shaft length follow the instructions on the next page Coupling the cardan shaft 6 Set up in...

Page 26: ...et up instructions Upper protection The equipment has an upper protection and it can be adjusted as necessary To adjust the protection A remove the pin and cotter pin and position it on the upper or l...

Page 27: ...oceed as follows Use the center of the equipment as a reference and slide the row units to the position that will get the desired spacing Loosen up the lateral lid A that is fastened by bolts B and sp...

Page 28: ...ginal position K K L L M M N N O O P P Remove the right and left side fairings K by loosening up the bolts L with flat washer and nut Remove the hitch O by releasing the nut with washer At this moment...

Page 29: ...the function to join the row units and define the spacing between them After removing every row unit Q from the frame the maintenance crew or even the operator must clean the auger T where the row uni...

Page 30: ...in the following way 1 Separate the male bar from the female tube and couple it in the power take off For this turn the quick lock on clockwise direction and push it to fit on the coupling lock devic...

Page 31: ...n in the tractor and half in the equipment placing the semi cardans in parallel and in several operating positions Then determine the correct length and mark the cutting area It is important to give f...

Page 32: ...epancy of the terminals in 90 will cause vibrations and a greater wear on the universal joints reducing the lifetime of the set Observe the internal forks alignment Unaligned internal forks Correct as...

Page 33: ...according to the table on the gearbox speeds table page To change the sprocket remove the lateral cover by loosening the bolts and spring washers C Remove the bolt D and flat washer that locks the sp...

Page 34: ...adequate transmission so that there is no loss on the crop Regarding the desired speed of harvest the adjustment of the drive A and driven B shaft can be changed located on the side of the equipment...

Page 35: ...ar lid A loosening up the bolts B spring washers flat washers and cotter pins C Loosen up the side lid D which is fastened by the bolts E flat washers and nut Loosen up the bolt F spring and flat wash...

Page 36: ...speeds table 7 Adjustments and operations NOTE The speed of the auger must be adjusted according to the job Every adjustment must be done when the equipment is turned off it is also recommended to un...

Page 37: ...n stalks and cobs The right blade C has a bolt D to adjust the tightening The adjustment of the left blade must be done by tightening or loosening the nut on the bolt E in a way that the blade can be...

Page 38: ...necessary The chain guides A and B have the function to support the chains If it is necessary to adjust the guides use the existing slots and loosen up the bolt C with flat and spring washer ATTENTION...

Page 39: ...Do not apply excessive pressure to the tighteners in order to not compromise the lifetime of the chains springs and bearings A practical way to adjust the chains is by tightening the adjustment spindl...

Page 40: ...locked on the sliding blade C articulator using a flat washer and nut It is necessary to maintain the articulators C on the same position and then tighten the bolts of the fasteners B on the joint ba...

Page 41: ...herefore providing a smaller volume of straw on the combine harvester track system and giving a greater income to the equipment These pulling rollers have unaligned tips short or long to avoid any bus...

Page 42: ...r is locked If that happens use the adjustment shims The rollers must turn freely by using your hands 7 Adjustments and operations B B A A Left thread Left thread Fins position detail Fins position de...

Page 43: ...soil Lastly return the nozzle A to its original position Nozzle adjustment 20 cm 20 cm The equipment leaves the factory with the central and side nozzles height aligned Depending on the soil type the...

Page 44: ...of the havest Between the auger and the back plate there is a minimum clearance of 10 mm Partially loose the nuts B flat and spring washers Adjust the bearing C through the pin D loosening up the coun...

Page 45: ...the lower part of the tank This plug D can be always opened The plugs E can be adjusted to release drops or to a continuous flow After the adjustments place the protections C again and close the lid A...

Page 46: ...d has a fuse bolt that must be replaced if broken 7 The clutches are installed on the factory with maximum torque and must not be re adjusted 8 The auger torque limiter is fixed 9 Cleaning plates of t...

Page 47: ...D by loosening up their respective bolts Then carry out the desired spacing between row units as stated on the spacings table and on the procedures to change the spacings pages The side nozzle support...

Page 48: ...0 900 850 900 850 900 850 900 750 800 750 800 750 800 750 800 Fairings Fairings Spacers Spacers Fairing articulators Fairing articulators 500 to 900 500 to 900 500 to 900 500 to 900 450 500 450 500 65...

Page 49: ...e fittings grease the transmission bearings bushings and articulation pin CHAINS Lubricate with oil and keep them tensioned The oil tank has a capacity of 2 to 3 liters always use SAE 90 oil 9 Mainten...

Page 50: ...tricly follow the lubrication intervals on the different points of the equipment It is recommended to change the grease while the equipment is still hot so it is easier to remove the old grease Lubric...

Page 51: ...happens first To change the grease remove the bolts C and the lower lid D of the box Then remove all the grease put the lid back again and introduce the new grease through the plug B 9 Maintenance C...

Page 52: ...ve the bearings D by loosening up the bolts E flat washers and nuts from the front support C After removing the bolts E pull the rollers F and uncouple them from the gearbox G Carry out the necessary...

Page 53: ...thumb on the central point of the distance between the sprockets to check if the clearance is excessive During offseason remove all the activation chains of the equipment wash them with kerosene or d...

Page 54: ...turns at a time The slip clutch must be checked periodically and adjusted to compensate the friction of the set The discs B have a thickness of 5 mm when they are new Replace them as soon as they get...

Page 55: ...ickness get to 1 5 millimeters After this procedure assemble the clutch again The compression springs D length must be adjusted to 28 mm If the clutch swing freely in a normal working operation after...

Page 56: ...speed Harvesting with a very lowered equipment Lift the equipment in a way that it grabs the cobs in the ideal height Bushings Weeds entangling on the pulling rollers Adjust the cleaning plates as clo...

Page 57: ...nsmission chains must be removed when the harvest is over cleaned and stored in a container with lubricant oil until the next harvest 7 Clean and lubricate all grease fittings 8 After all the repairs...

Page 58: ...6 3 4 10 167 226 5 269 5 365 4 380 5 516 0 M 18 x 1 5 96 5 130 854 257 348 49 378 512 568 3 4 16 186 252 2 300 406 8 424 5 575 6 M 20 x 2 5 121 5 164 754 323 5 438 67 475 644 1 7 8 9 169 5 229 8 434 5...

Page 59: ...devices removed to allow a better view and detailed instructions Never operate the equipment without these safety devices ATTENTION TECHNICAL PUBLICATION DIVISION Elaboration Diagramming Illustrations...

Page 60: ...58 PMT Rev 05 Sep 22 11 Notes...

Page 61: ...trabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que ni os jueguen sobre o pr ximo de los equipos en operaci n durante el transporte o almacenado 13 La velocidad de ope...

Page 62: ...www marchesan com br...