Tatu Marchesan RC2 2600 CL, Operator'S Manual

Page 1: ...OPERATOR S MANUAL RC 2600 CL RC 2600 CL RC 2600 LSL RC 2600 LSL RC 3100 CL RC 3100 CL ...

Page 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION ...

Page 3: ... super lateral position All these models work under the tree canopies to completely clean the orchards The rotary cutters are supplied with four reversible DUROMARK blades double cut which are heat treated and offer a greater durability This operator s manual contains the necessary information for the best performance of this rotary cutter The operator must carefully read the entire manual before ...

Page 4: ... with breather 26 Longitudinal leveling 27 Working position RC 2600 CL and RC 3100 CL models 28 6 Adjustments and operations 29 to 34 Direction of blades rotation and serial number 29 Daily working preparation 29 Cutting height of the blades 30 Drawbar extension adjustment Third point articulation 30 Equipment transportation 31 Slip clutch 32 Troubleshooting guide 33 Operations Important points 34...

Page 5: ... precautions and maintenance staff The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual should be read by operators and maintenance staff Only people who own a full knowledge of the tractor and equipment must transport operate and carry out any maintenance on them Marchesan is not respon...

Page 6: ... to their handling Always keep in mind that safety requires constant attention observation and prudence during working transportation maintenance and storage Read and understand the information before making any adjustment or maintenance Have extreme caution when operating with the power take off PTO Do not get closer during operation Security aspects must be carefully observed to avoid accidents ...

Page 7: ...slopes Risk of overturn Prevent that chemical products i e fertilizers treated seeds make any contact with your skin or clothes Keep access and work places clean and free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads Avoid that the tractor wheels touch the drawbar in sharp turns The presence of any other people on the tractor or equipment is stricly...

Page 8: ...eful while hitching the equipment to the tractor Only pull the equipment using a tractor with appropriate power Do not drive the equipment under the influence of alcohol or any soothing stimulating medicine as it may result in a serious accident In case of a fire outbreak or any possible hazard the operator must leave the area as fast as possible and look for a safe place Always have emergency num...

Page 9: ...locks and safety chains to secure the equipment to the truck or trailer during the transport Stay away from the straps cables or chains that are used on the load Make sure the SMV Slow Moving Vehicle sign and all the lights and reflectors that are required by the local highway and transport autorithies are in place are clean and can be seen clearly by all overtaking and oncoming traffic After 8 to...

Page 10: ...ory Standard NR 06 For purposes of applying this Regulatory Standard Personal Protective Equipment PPE is considered any device or product that is worn by an individual worker for protection against risks that could threaten safety and health at work Regulatory Standard NR 12 This Regulatory Standard and its annexes provide technical references basic principles and protective measures to ensure th...

Page 11: ...e lifting points located on the frame When lifting with a hoist it is essential to hitch the cables to these points To the operator Use chains of at least 3 meters long to lift the equipment safely Use the adequate points for lifting and be sure that the equipment is safe Avoid accidents Always keep a safe distance from the equipment ...

Page 12: ...Todas as c a p a s d e p r o t e ç ã o d o s c a r d a n s devem ser mantidas no local This equiment is designed to operate at 540 RPM maximum tractor PTO speed All drive line shields must be kept in place Este equipo es fabricado para operar a 540 RPM en la TDP Todas las capas de protección de los cardanes deben ser mantenidas en el local 05 03 03 1931 L Lu ub br ri if fi ic ca ar r e e r re ea a...

Page 13: ... MANTENGASE DISTANTE CUCHILLAS ROTATIVAS KEEP AWAY ROTATING BLADES Ferimentos graves ou morte podem resultar de fragmentos ou contato com as facas Não fique sobre ou próximo a roçadeira quando em operação Any contact or stone fragments thrown with action of the blades could result in serious personal injury or death Never allow riders on the machine or near it while in operation Lesión personal gr...

Page 14: ...ecal 05 03 03 1428 D 01 Lubricate and tighten daily decal 05 03 03 1932 E 01 540 RPM decal 05 03 03 2949 F 01 Side drive shaft decal 05 03 03 2535 G 01 PTO decal 05 03 03 1427 H 01 Rotating blades decal 05 03 03 1930 I 01 Final test decal 05 03 03 1087 J 01 Vent decal 05 03 03 1127 K 03 Lifting points decal 05 03 03 4078 L 01 Lubrication points decal 05 03 03 4247 M 01 Special blades decal 05 03 0...

Page 15: ... required power cv 60 Gearbox Oil volume 2 85 liters Double divider Oil volume 2 liters Width mm 2860 Length mm 2150 Height mm 1120 Weight kg 635 Model RC 2600 LSL Cutting width mm 2600 Number of blades 04 Hitching to the tractor Three point hitch category II PTO 540 rpm Blades rotation PTO at 540 rpm 996 rpm Tractor required power cv 60 Gearbox Oil volume 4 30 liters Velocity transmission Oil vol...

Page 16: ...Three point hitch categoria II PTO 540 rpm Blades rotation PTO at 540 rpm 1038 rpm Tractor required power cv 70 Gearbox Oil volume 2 85 liters Double divider Oil volume 2 liters Width mm 3280 Length mm 2350 Height mm 1120 Weight kg 824 RC 3100 CL The rotary cutter is designed for agricultural use only and it must not be used in urban areas Do not allow that people get closer during operation ...

Page 17: ...2600 CL RC 2600 LSL RC 3100 CL Data sheet Equipment dimensions Measures in millimeters The measures may suffer variations due to different adjustments NOTE A A B B D D C C Models A B C D RC 2600 CL 2150 1680 1120 2860 RC 2600 LSL 1700 RC 3100 CL 2350 1890 3280 ...

Page 18: ... CL RC 2600 LSL RC 3100 CL Components RC 2600 CL 01 Frame 06 Double divider 02 Drawbar 07 Gearbox 03 Drawbar extension 08 Side skids 04 Cardan shaft 09 Protection cover 05 Slip clutch 10 Rear wheel 01 01 03 03 04 04 02 02 05 05 08 08 09 09 06 06 07 07 10 10 07 07 ...

Page 19: ...RC 2600 LSL RC 3100 CL Components RC 2600 LSL 01 Frame 06 Velocity transmission 02 Drawbar 07 Gearbox 03 Drawbar extension 08 Side skids 04 Cardan shaft 09 Protection cover 05 Slip clutch 10 Rear wheel 01 01 03 03 04 04 02 02 05 05 07 07 06 06 08 08 08 08 09 09 10 10 ...

Page 20: ... CL RC 2600 LSL RC 3100 CL RC 3100 CL Components 01 Frame 06 Double divider 02 Drawbar 07 Gearbox 03 Drawbar extension 08 Side skids 04 Cardan shaft 09 Protection cover 05 Slip clutch 10 Rear wheel 01 01 03 03 04 04 02 02 05 05 08 08 09 09 06 06 07 07 10 10 07 07 ...

Page 21: ...the air humidity that is inside the reservoir condenses If filled up the air volume inside the reservoir exits through the breather The operator must known the tractor operation commands to assure safety preservation and integrity of the tractor as well as to allow an efficient and correct operation The PTO activation and deactivation must be done keeping a low rotation speed Use equipments which ...

Page 22: ...proach or put away the planter to facilitate the hitching 2 Place the upper arm third point and lock it using a lock pin For a perfect hitching the planter must be centralized with the tractor which is done as follows Align the third point of the planter with the third point of the tractor Totally raise the planter Check if the distances between the lower arms and tires are the same on both sides ...

Page 23: ...n shaft move the hydraulics to find the minimum distance A between the power take off and gearbox 2 Separate the cardan shaft and couple the female part to the power take off To do so turn the quick lock on the clockwise direction and push it until the locking device fits Right after release the lock and pull it to confirm that it has locked 3 Being the cardan bars placed side by side check if the...

Page 24: ... so couple half of the cardan in the tractor and half in the equipment placing the semi cardans in parallel and in several operating positions Then determine the correct length and mark the cutting area It is important to give finish working in the cut parts For this purpose use a filer Soon after remove the filing and lubricate the male with a fine layer of grease Decrease the length of both prot...

Page 25: ...ds aligned The discrepancy of the terminals in 90 will cause vibrations and a greater wear on the universal joints reducing the lifetime of the set NOTE The contact surface between the hub and the bar shall not be smaller than 1 3 of the total length Garfos internos desalinhados 1 3 1 3 2 3 2 3 Observe the internal forks alignment Correct assembly Correct assembly Unaligned internal forks Incorrec...

Page 26: ...rocedure allows the coupling and uncoupling of the PTO to be done on a decreased rotation thus assuring a greater lifetime of the equipment parts and tractor Never pass the maximum working angle 25 30 as this can cause damages to the cardan set If any strange sound is noticed when lifting the equipment suspend the operation and be sure that all parts are in good condition Cardan operation angle 30...

Page 27: ... the gearbox side If it is necessary to fill up the gearbox pour oil until reaching the plug C level The oil level must be adjusted according to the indication in the markers being the rotary cutter in a flat place Use only SAE EP 90 oil NOTE The amount and type of oil that goes on the components can be found on the maintenance section The ideal level is reached when the oil reaches the hole of th...

Page 28: ... the marker on the hole without tightening it the marker must have reached the lower mark minimum level The upper mark maximum level must be reached only when the markers are tightened The oil level must be adjusted according to the indication in the markers being the rotary cutter in a flat place Use only SAE EP 90 oil A A B B Maximum Maximum Minimum Minimum Gearbox Gearbox Velocity Velocity tran...

Page 29: ...t arm A to adjust the longitudinal leveling so it is possible to level or unlevel the front part of the equipment related to the rear part and vice versa The more stretched is the third point A the lower will be the rear part of the equipment The more retreated is the third point A the higher will be the action on the front part of the equipment Use the stabilizer bars B from the lower lifting bar...

Page 30: ...tral or lateral position related to the tractor If it is necessary to change the position follow the instructions below Loosen the bolts that fasten the angle bar A without removing them Displace the drawbar B on the frame removing the bolts C spring washer and nut Never remove the protections from the equipment A A A A B B C C Displaced to Displaced to the right the right Centralized Centralized ...

Page 31: ...t is possible to use both of their sides and also for a greater time To do so just place the blades that are turning on a clockwise direction on the support that is turning on a counterclockwise direction and vice versa NOTE RC 2600 CL Duromark blade 06 22 40 0057 RC 2600 LSL Duromark blade 06 22 40 0057 RC 3100 CL Duromark blade 06 22 40 0057 Clockwise Clockwise Counterclockwise Counterclockwise ...

Page 32: ...ed adjust the cutting height of the blades as follows Use the hydraulic lever to determine the cutting height After this adjustment keep the lever locked during the whole job and just activate it if it necessary to change the cutting height Adjust the blades A height by loosening the bolts B and then adjusting to the desired cutting height After the height adjustment retighten the bolts Drawbar ex...

Page 33: ...nly If there is the need to transport the equipment over public highways or roads consult the traffic current laws to check if it is possible to transport the equipment and to avoid any setback Over flat soils never exceed the speed of 15 km h and over uneven soils reduce the speed to assure a safe transportation To transport the equipment with the tractor use the hydraulic arms and lift the equip...

Page 34: ...trip or decrease the operation speed NOTE The plates B must be replaced as soon as they get to a thickness of 1 5 mm or before if they show greater damages In order to do so loosen up the nuts A and disassemble the slip clutch A frequent activation of the slip clutch even when there is no overload may indicate the need to adjust it due to the wear caused on the plates B It is important to keep a 2...

Page 35: ...etation of great density and with an excessive height Reduce the speed The cutter is not properly leveled Adjust the level properly E x c e s s i v e slipage of the slip clutch Unadjusted slip clutch Adjust the clutch Worn out slip clutch plates Replace them when they reach a minimum thickness of 1 5 mm Slip clutch springs adjustment Keep the 28 mm adjustment in the springs Vibration Broken blades...

Page 36: ...reat density we recommend using a low speed and maintaining the PTO speed constant at 540 rpm When facing an overload the belts will skid therefore it is necessary to stop the job immediately It is important to maintain the 28 mm distance in the springs of the clutches in order to compensate the adjustment of the plates and to maintain a good slip clutch operation In excessively waved soils the cu...

Page 37: ...f the equipment weight to the rear axle of the tractor to relieve the hydraulic system This set has a chain B adjustment being necessary to loosen up the pins C and determine the desired length Stabilizer set NOTE This adjustment must be done being the rotary cutter in working position and with the cutting height already defined B B C C A A Optional ...

Page 38: ...ear laminated tire A can be optionally supplied to relieve the weight on the three point hitch and to help on the cutting height adjustment Rear laminated tire NOTE The rear laminated tire can help adjusting the cutting height of the blades through the holes that can be found on the fixation support A A ...

Page 39: ...elow to see the indicated greases for the hub of the blades NOTE Do not add oil above the indicated level The oil capacity of the double divider is 2 liters and 2 85 liters on the gearbox RC 2600 CL and RC 3100 CL models The oil capacity of the gearbox is 4 3 liters and 3 40 liters on the velocity transmission RC 2600 LSL model Use only SAE EP 90 oil ATTENTION Besides the indicated spots it is nec...

Page 40: ... as some cutting imperfection is being noticed Keep away from the blades and rotating shaft until the motion has stopped Failure to do so may result in serious injury Always replace both blades using the pair of blades supplied by the factory To reverse or replace the blades A release the bolts B along with the spring washers and nuts C After the replacement check if the blades can swing freely If...

Page 41: ... the same way with bolts flat washers and nuts Replacement of the skid guides When replacing the blades observe that they are supplied in pairs which should be kept together until assembled on the cutter spindle Unbalanced blades may cause excessive vibration and can damage bearings retainers and the transmission box The discrepancy in weight of these blades is within the tolerance specified in th...

Page 42: ...ng Totally lift the rotary cutter to the third point of the tractor until it is possible to inspect their supports Turn off the tractor brake and use chocks on the tires Firmly immobilize the rotary cutter on this height For the RC 2600 CL and RC 3100 CL models remove one of the chains from the gearbox If you have a RC 2600 LSL model uncouple the cardan shaft end Manually turn the blade supports u...

Page 43: ...els Assemble the terminals A to the gearbox axles without tightening the bolts for now Position the coupling B between the terminals and place the double chains C with their respective lock pins After placing the lock pins on the chains tighten up the bolts on the terminals to finish the assembly Transmission coupling set assembly Maintenance ...

Page 44: ...enter in the grooves of the metering box shaft Put the bolts A and tighten the nuts C alternately until they get the proper torque IMPORTANT Tighten the bolts A from the compression spring that has a length of 28 mm to adjust the slip clutch See details in the figure The slip clutch must be checked periodically and adjusted to compensate the friction of the set The plates B have a thickness of 5 m...

Page 45: ...llic parts Replace the plates B when their thickness get to 1 5 millimeters After this procedure assemble the clutch again The compression springs D length must be adjusted to 28 mm If the clutch swing freely in a normal working operation after the maintenance tighten the nuts C from the compression springs until this occurence does not happen anymore Item Description Quantity 01 Front flange 1 02...

Page 46: ...ntive way to avoid breaking it and the unavailability of the equipment as well as a higher cost for repairing it because when the bearing breaks during working more parts of the set gets damaged Check the retainer A position to allow that the excess of grease gets out and be careful to not damage it Adjust the castle nut B and the nut C from the hub using a wrench until reaching a small resistance...

Page 47: ...e equipment after its use such as grass dirt culture debris and others Wash the whole equipment to remove the dirty grease and the earth that accumulates in the corners Repair the damaged paintwork if required Clean and lubricate all the grease fittings until the fresh grease can be seen Check the oil level of the gearbox Spray the equipment with penetrating or anti corrosive oil Check the blades ...

Page 48: ... 5 86 116 616 229 310 52 336 455 616 3 4 10 167 226 5 269 5 365 4 380 5 516 0 M 18 x 1 5 96 5 130 854 257 348 49 378 512 568 3 4 16 186 252 2 300 406 8 424 5 575 6 M 20 x 2 5 121 5 164 754 323 5 438 67 475 644 1 7 8 9 169 5 229 8 434 588 5 612 5 830 6 M 20 x 1 5 134 5 182 382 359 486 80 527 714 612 7 8 14 187 253 6 478 5 648 8 676 5 917 3 M 22 x 2 5 165 5 224 418 441 598 00 647 5 878 01 1 8 254 5 ...

Page 49: ...MPLEMENTOS E MÁQUINAS AGRÍCOLAS TATU S A Marchesan Av 1979 Zip Code 15994 900 Matão SP Brazil Telephone 55 16 3382 8282 www marchesan com br Important ATTENTION MARCHESAN S A reserves the right at any time to make improvements in the design material or specifications of machinery equipment or parts without thereby becoming liable to make similar changes in machinery equipment or parts previously s...

Page 50: ...48 Marchesan Implementos e Máquinas Agrícolas TATU S A RC 2600 CL RC 2600 LSL RC 3100 CL Notes ...

Page 51: ...rante el trabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que niños jueguen sobre o próximo de los equipos en operación durante el transporte o almacenado 13 La velocidad de operación debe ser cuidadosamente controlada 14 En terreno inclinado mantenga la estabilidad ideal En inicio de desequilibrio baje la aceleración y no levante el implemento 15 Los implementos de ...

Page 52: ...www marchesan com br ...