TAVRIDA ELECTRIC VCB15, Product Manual

Page 1: ...WITHDRAWABLE VCB VACUUM CIRCUIT BREAKER 17 5kV 31 5kA 3150A 24kV 25kA 2500A PRODUCT GUIDE VERSION 6...

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Page 3: ...nal Manual Generator Coding 22 4 Technical Parameters 23 5 Design and Operation 33 5 1 Design 34 5 1 1 Draw Out Unit 34 5 1 2 Indoor Switching Module 36 5 1 3 Control Module 38 5 2 Operation 39 5 2 1...

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Page 5: ...1 Introduction...

Page 6: ...rating principles The purpose of the document is to provide necessary product information for application engineers and technical personnel utilizing the equipment Other technical documents which cove...

Page 7: ...please contact Tavrida Electric prior to usage of the withdrawable vacuum circuit breakers 1 4 Precautions Before selecting the circuit breaker please check whether the installation place Contact inte...

Page 8: ...eriod of storage with the customer b The operating conditions ambient conditions transport and storage conditions have not been adhered to according to the application description or the Installation...

Page 9: ...2 Presentation...

Page 10: ...um circuit breakers with a rated current of 3150 A and a CM does not exceed 165 kg making it the most lightweight indoor circuit breaker on the market High reliability 30 000 CO operations at rated cu...

Page 11: ...3 Product Coding...

Page 12: ...or switching module with rated normal current up to 2500 A HD1 Three phase Heavy duty Indoor switching module with rated normal current up to 3150 A Table 3 CM and VCB Implementation Type Description...

Page 13: ...CM NA Par9 Rated auxiliary supply voltage 24 60 V DC 60 110 220 V AC DC 220 Without CM NA Par10 Auxiliary plug Plastic plug 1 Metal plug 3 Par11 Optional interlock Without optional interlock 0 Electri...

Page 14: ...The placement of the electrical data label is shown below a VCB15_LD8_16D labeling b VCB15_MD1_16D labeling d VCB25_Shell2_16D labeling c VCB15_HD1_16D labeling Figure 2 Electrical data label placeme...

Page 15: ...ith rated normal current up to 2500 A Table 5 ISM Parameters Description Parameter Applicable ISM Parameter description Applicable options Code Par1 ISM15_LD_8 Phase centre distance 150 mm 150 210 mm...

Page 16: ...hout protection 15HD1 000 ISM25_Shell_2 and Without protection 25Shell2 000 Par5 Factory configurable settings Relay 1 Switching module position functionality Relay 2 Ready functionality Relay 3 Malfu...

Page 17: ...inals connections and main parameters Figure 8 CM labels arrangement 1 Serial number label 2 Label with applicable ISM designation 3 Warning label 4 Firmware version label 5 Information label with ter...

Page 18: ...plug Plastic plug 1 Metal plug 3 CBkit_Plug_1 is used to provide a counterpart for the DOU auxiliary circuits connector in the switchgear panel 3 2 3 Auxiliary Plugs Kit Coding CBkit_Plug_1 Par1 Circu...

Page 19: ...tor kit Kit type Table 8 Switchgear Kit Parameters Description Parameter Parameter description Applicable options Code Par1 Rated voltage 17 5 kV 17 5 24 kV 24 Par2 Rated normal current 1250 A 1250 20...

Page 20: ...ity in case auxiliary voltage provided for solenoid installed on DOU plate is unavailable Figure 12 CBkit_Interlock_6 220U 3 2 5 Optional Circuit Breaker Interlock Kit Coding CBkit_Interlock_6 Par1 Ci...

Page 21: ...mount_CM_1 Control module Kit type The CBmount_CM_1 is used to mount CM_16_1 on DIN rail Figure 13 CBmount_CM_1 3 2 6 Optional Kit for Control Module Installation on a DIN Rail Circuit breaker mountin...

Page 22: ...ion Code N Description 1 Manual generator for use with CM_16_1 Par1_220 2_Par3_Par4_Par5 2 Manual generator for use with CM_16_1 Par1_60 2_Par3_Par4_Par5 3 2 7 Optional Manual Generator Coding Figure...

Page 23: ...4 Technical Parameters...

Page 24: ...ons 500 cycles 500 cycles 500 cycles Maximum number of CO cycles per hour 60 Operating cycles rated short circuit breaking current 50 50 50 Closing time 60 ms 5 Opening time 35 ms 5 Break time 45 ms 5...

Page 25: ...0 3 100 mA Maximum current for 30 V DC ohmic load 10 A 10 Maximum current for 30 V DC inductive load t 20 ms 3 A Maximum current for 60 V DC ohmic load 0 9 A Maximum current for 60 V DC inductive loa...

Page 26: ...ose and trip capacitors of CM_16_1 Par1_220 2_Par3_Par4_Par5 42 W AC 12 37 W DC Permanent power consumption standby of CM_16_1 Par1_60 2_Par3_Par4_Par5 5 W Permanent power consumption standby of CM_16...

Page 27: ...with a 10 second interval should not exceed 10 The number of Close Trip operations should not exceed 60 per hour Sequence of 10s Close Trip operations can be repeated only after 260 s pause 7 Isolati...

Page 28: ...breaking current 50 Closing time 60 ms 2 Opening time 35 ms 2 Break time 45 ms 2 Resistance of main circuit 35 Ohm for Ir 630 A 30 Ohm for Ir 1250 A 22 Ohm for Ir 2500 A Rated operating sequence at r...

Page 29: ...ad 100 mA Minimum current for 12 V AC DC inductive load t 20 ms cosj 0 3 100 mA Maximum current for 30 V DC ohmic load 10 A 7 Maximum current for 30 V DC inductive load t 20 ms 3 A Maximum current for...

Page 30: ...16_1 Par1_60 2_Par3_Par4_Par5 25 W Charging the close and trip capacitors of CM_16_1 Par1_220 2_Par3_Par4_Par5 42 W AC 9 37 W DC Permanent power consumption standby of CM_16_1 Par1_60 2_Par3_Par4_Par5...

Page 31: ...rations can be repeated only after 260 s pause 4 Isolation resistance check is not applicable for Actuator Coil circuits of CM 5 Up to an installation altitude of 1000 m above sea level Above 1000m th...

Page 32: ...ode Surge Immunity IEC 60255 26 IEC 61000 4 5 4 kV common mode 2 kV differential mode Conducted disturbance induced by Radio frequency fields IEC 60255 26 IEC 61000 4 6 150 kHz 80 MHz AM 1 kHz 80 10 V...

Page 33: ...5 Design and Operation...

Page 34: ...of the VCB can be provided as a design option The auxiliary circuit cable contains ISM and DOU auxiliary circuit switches and optional interlock wiring The auxiliary multi pin connector provides inter...

Page 35: ...upper terminal 7 Main contact lower terminal The draw out plate auxiliary switches module is not shown in the Figure 19 Figure 18 VCB15_MD1_16D PCD 150 mm 1 Control wiring plug 2 Main contacts positi...

Page 36: ...The draw out plate auxiliary switches module is not shown in the Figure 20 Figure 20 VCB25_Shell2_16D 1250 A PCD 210 mm Figure 21 ISM15_LD_8 5 1 2 Indoor Switching Module The Tavrida Electric vacuum c...

Page 37: ...rs which combine small dimensions with an extraordinarily long mechanical and electrical lifespan The use of a specially designed axial magnetic field distribution provides even current density distri...

Page 38: ...rcuit used to close or trip the ISM Therefore only one circuit connection between the ISM and the CM is required The CM can provide external circuits with information about the ISM main contacts state...

Page 39: ...4 5 6 Figure 27 CM_16_1 8 5 2 Operation 5 2 1 VCB Racking In and Out of the Switchgear To change the VCB position from test to service and vice versa the DOU plate is equipped with a racking mechanis...

Page 40: ...rge the CM capaci tors prior to applying the Close command to the ISM If manual generators CBunit_ManGen are used to charge the CM the manual generator handle shall be rotated until the Ready LED of t...

Page 41: ...re 31 below The button moves the ISM synchronization plate When the synchronizing plate is moved a force exceeding the magnetic attraction forces of the ring magnet is applied to the ISM armature whic...

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Page 43: ...6 Functionality...

Page 44: ...ion Interlocks related to the draw out unit located inside the switchgear The draw out unit can only be moved when the earthing switch is open The earthing switch can only be closed when the draw out...

Page 45: ...plate auxiliary switches 5 NO 5 NC switches indication provided by the ISM ISM main contacts position visual indication ISM main contacts position electrical indication ISM auxiliary switches 6 NO 6 N...

Page 46: ...ply relay state Detailed explanations of the blink codes are provided in the Table 15 Table 15 CM Self Diagnostic Indication CM State Type of Indication Indication LED Power LED Ready LED Malfunction...

Page 47: ...150 ms after the ISM main contacts closing If the Trip command was applied from the CM In this case the update is performed not later than in 70 ms after ISM main contacts opening Periodically every...

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Page 49: ...7 Application Notes...

Page 50: ...tion it is essential to verify the actual dimensions of the fixed contacts installed in the switchgear In the service position the connection of the VCB s flexible contacts with the fixed contacts of...

Page 51: ...ion switch SQ1 10 39 ISM auxiliary switch XT3 9 11 DOU plate position switch SQ1 12 40 Earthing 12 ISM auxiliary switch XT3 1 41 ISM auxiliary switch XT3 11 13 42 DOU plate position switch SQ1 11 14 D...

Page 52: ...ISM auxiliary switch XT2 8 63 DOU plate position switch SQ2 7 20 ISM auxiliary switch XT2 10 64 DOU plate position switch SQ2 8 21 ISM auxiliary switch XT2 12 65 22 ISM auxiliary switch XT3 8 66 Actua...

Page 53: ...onnection 89 100 90 101 91 102 92 103 93 DOU plate position switch SQ1 9 104 94 DOU plate position switch SQ1 10 105 95 DOU plate position switch SQ1 11 106 96 DOU plate position switch SQ1 12 107 97...

Page 54: ...ct the nearest Tavrida Electric sales representative for more information The CM is connected only to the ISM actuator coil circuits The position of the ISM main contacts is determined by detecting th...

Page 55: ...hapter 4 If the manual generator CBunit_ManGen is used for charging its DC voltage outputs should be connected to power supply inputs of CM_16_1 Figure 41 CM_16 power supply connection Power supply in...

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Page 57: ...Appendix 1 Type Tests...

Page 58: ...on auxiliary and control equipment KEMA KEMA 1399 18 IEC 62271 200 6 102 2 Mechanical and electromechanical inter locks tests KEMA KEMA 2221 18 IEC 62271 100 6 6 Short time withstand current and peak...

Page 59: ...5 Temperature rise tests on auxiliary and control equipment KEMA KEMA 1719 18 KEMA 1721 18 IEC 62271 200 6 102 2 Mechanical and electromechanical interlocks tests KEMA KEMA 2355 18 KEMA 2370 18 IEC 6...

Page 60: ...im munity test KEMA KEMA TIC 1371 14 IEC 61000 4 10 1 MHz damped oscillatory magnetic field immunity test KEMA KEMA TIC 1371 14 IEC 60255 26 IEC 61000 4 11 AC voltage dips and interruptions immunity t...

Page 61: ...Appendix 2 Withdrawable VCB Package Dimensions...

Page 62: ...awable VCB PCD Package Dimensions not more than LxWxH mm VCB15_LD8_16D 150 780x780x937 210 780x780x937 VCB15_MD1_16D 150 780x780x937 210 780x780x937 VCB15_HD1_16D 210 780x780x937 275 1150x990x997 VCB2...

Page 63: ...Appendix 3 Overall Drawings...

Page 64: ...64 VCB15_LD8_16D 17 5kV 800 A PCD 150 mm weight 70 kg VCB15_LD8_16D Lmax 687 mm Wmax 535 mm Hmax 528 mm...

Page 65: ...65 VCB15_LD8_16D 17 5kV 800 A PCD 210 mm weight 76 kg Lmax 677 mm Wmax 682 mm Hmax 528 mm...

Page 66: ...66 VCB15_LD8_16D 17 5kV 800 A PCD 150 mm with IP2X front cover weight 74 kg Lmax 687 mm Wmax 535 mm Hmax 633 mm...

Page 67: ...67 VCB15_LD8_16D 17 5kV 800 A PCD 210 mm with IP2X front cover weight 81 kg Lmax 677 mm Wmax 682 mm Hmax 633 mm...

Page 68: ...68 VCB15_MD1_16D 17 5kV 1250 A PCD 150 mm weight 72 kg VCB15_MD1_16D Lmax 677 mm Wmax 535 mm Hmax 515 mm...

Page 69: ...69 VCB15_MD1_16D 17 5kV 1250 A PCD 210 mm weight 74 kg Lmax 677 mm Wmax 682 mm Hmax 515 mm...

Page 70: ...70 VCB15_MD1_16D 17 5kV 1250 A PCD 150 mm with IP2X front cover weight 76 kg Lmax 677 mm Wmax 535 mm Hmax 633 mm...

Page 71: ...71 VCB15_MD1_16D 17 5kV 1250 A PCD 210 mm with IP2X front cover weight 88 kg Lmax 677 mm Wmax 682 mm Hmax 633 mm...

Page 72: ...72 VCB15_HD1_16D VCB15_HD1_16D 17 5kV 2500 A PCD 210 mm weight 128 kg Lmax 656 5 mm Wmax 682 mm Hmax 704 mm...

Page 73: ...73 VCB15_HD1_16D 17 5kV 2500 A PCD 275 mm weight 140 kg Lmax 656 5 mm Wmax 882 mm Hmax 704 mm...

Page 74: ...74 VCB15_HD1_16D 17 5kV 3150 A PCD 275 mm weight 158 kg Lmax 656 5 mm Wmax 882 mm Hmax 704 mm...

Page 75: ...75 VCB15_HD1_16D 17 5kV 2500 A PCD 210 mm with IP2X front cover weight 133 kg Lmax 656 5 mm Wmax 682 mm Hmax 704 mm...

Page 76: ...76 VCB15_HD1_16D 17 5kV 2500 A PCD 275 mm with IP2X front cover weight 147 kg Lmax 656 5 mm Wmax 882 mm Hmax 704 mm...

Page 77: ...77 VCB15_HD1_16D 17 5kV 3150 A PCD 275 mm with IP2X front cover weight 165 kg Lmax 656 5 mm Wmax 882 mm Hmax 742 mm...

Page 78: ...78 VCB25_Shell2_16D VCB25_Shell2_16D 24kV 630 A PCD 210 mm 370 mm depth of movable part of cassette weight 101 kg Lmax 813 5 mm Wmax 682 mm Hmax 695 mm...

Page 79: ...79 VCB25_Shell2_16D 24kV 1250 A PCD 210 mm 370 mm depth of movable part of cassette weight 112 kg Lmax 813 5 mm Wmax 682 mm Hmax 694 mm...

Page 80: ...80 VCB25_Shell2_16D 24kV 630 A PCD 275 mm 370 mm depth of movable part of cassette weight 115 kg Lmax 813 5 mm Wmax 882 mm Hmax 695 mm...

Page 81: ...81 VCB25_Shell2_16D 24kV 1250 A PCD 275 mm 370 mm depth of movable part of cassette weight 126 kg Lmax 813 5 mm Wmax 882 mm Hmax 694 mm...

Page 82: ...82 VCB25_Shell2_16D 24kV 2500 A PCD 275 mm 370 mm depth of movable part of cassette weight 180 kg Lmax 803 5 mm Wmax 882 mm Hmax 719 mm...

Page 83: ...83 VCB25_Shell2_16D 24kV 630 A PCD 210 mm 420 mm depth of movable part of cassette weight 102 kg Lmax 813 5 mm Wmax 682 mm Hmax 695 mm...

Page 84: ...84 VCB25_Shell2_16D 24kV 1250 A PCD 210 mm 420 mm depth of movable part of cassette weight 113 kg Lmax 813 5 mm Wmax 682 mm Hmax 694 mm...

Page 85: ...85 VCB25_Shell2_16D 24kV 630 A PCD 275 mm 420 mm depth of movable part of cassette weight 117 kg Lmax 813 5 mm Wmax 882 mm Hmax 695 mm...

Page 86: ...86 VCB25_Shell2_16D 24kV 1250 A PCD 275 mm 420 mm depth of movable part of cassette weight 128 kg Lmax 813 5 mm Wmax 882 mm Hmax 694 mm...

Page 87: ...87 VCB25_Shell2_16D 24kV 2500 A PCD 275 mm 420 mm depth of movable part of cassette weight 163 kg Lmax 803 5 mm Wmax 882 mm Hmax 719 mm...

Page 88: ...88 VCB25_Shell2_16D 24kV 630 A PCD 210 mm 370 mm depth of movable part of cassette with IP2X front cover weight 109 kg Lmax 813 5 mm Wmax 682 mm Hmax 792 mm...

Page 89: ...89 VCB25_Shell2_16D 24kV 1250 A PCD 210 mm 370 mm depth of movable part of cassette with IP2X front cover weight 120 kg Lmax 813 5 mm Wmax 682 mm Hmax 792 mm...

Page 90: ...90 VCB25_Shell2_16D 24kV 630 A PCD 275 mm 370 mm depth of movable part of cassette with IP2X front cover weight 124 kg Lmax 813 5 mm Wmax 882 mm Hmax 792 mm...

Page 91: ...91 VCB25_Shell2_16D 24kV 1250 A PCD 275 mm 370 mm depth of movable part of cassette with IP2X front cover weight 135 kg Lmax 813 5 mm Wmax 882 mm Hmax 792 mm...

Page 92: ...92 VCB25_Shell2_16D 24kV 2500 A PCD 275 mm 370 mm depth of movable part of cassette with IP2X front cover weight 190 kg Lmax 803 5 mm Wmax 882 mm Hmax 836 mm...

Page 93: ...93 VCB25_Shell2_16D 24kV 630 A PCD 210 mm 420 mm depth of movable part of cassette with IP2X front cover weight 110 kg Lmax 813 5 mm Wmax 682 mm Hmax 792 mm...

Page 94: ...94 VCB25_Shell2_16D 24kV 1250 A PCD 210 mm 420 mm depth of movable part of cassette with IP2X front cover weight 121 kg Lmax 813 5 mm Wmax 682 mm Hmax 792 mm...

Page 95: ...95 VCB25_Shell2_16D 24kV 630 A PCD 275 mm 420 mm depth of movable part of cassette with IP2X front cover weight 126 kg Lmax 813 5 mm Wmax 882 mm Hmax 792 mm...

Page 96: ...96 VCB25_Shell2_16D 24kV 1250 A PCD 275 mm 420 mm depth of movable part of cassette with IP2X front cover weight 137 kg Lmax 813 5 mm Wmax 882 mm Hmax 792 mm...

Page 97: ...97 VCB25_Shell2_16D 24kV 2500 A PCD 275 mm 420 mm depth of movable part of cassette with IP2X front cover weight 173 kg Lmax 803 5 mm Wmax 882 mm Hmax 836 mm...

Page 98: ...98 CM_16_1 Par1_Par2_Par3_Par4_Par5 Weight 1 kg Dimensions of Control Module 165 190 45 177 16 2 2 165 120 25 5 159 5 4 5 1 11 Lmax 165 mm Wmax 190 mm Hmax 45 mm...

Page 99: ...mensions of the Accessories Control Wiring Plug Counterparts Dimensions of Manual Generator CBunit_ManGen_1 CBunit_ ManGen_2 Control wiring plastic plug counterpart Control wiring plastic plug counter...

Page 100: ...100 Control wiring metal plug counterpart 17 5 kV 1250 A fixed contact Switchgear Fixed Contact Counterparts...

Page 101: ...101 3 n 3B 3B 24 kV 1250 A fixed contact 2000 A fixed contact...

Page 102: ...102 3150 A fixed contact...

Page 103: ...Appendix 4 Secondary Schemes...

Page 104: ...104 VCB15_LD8_16D with Plastic Plug...

Page 105: ...105 VCB15_LD8_16D with Metal Plug...

Page 106: ...osition ISM Indoor switching module IGBT Transistor bridge coils control S1 S12 Auxiliary switch of ISM S13 S14 Auxiliary switch for ISM electrical interlock S13 S14 are at inactivated position S15 Au...

Page 107: ...ssed at test position ISM Indoor switching module IGBT Transistor bridge coils control S1 S12 Auxiliary switch of ISM S13 S14 Auxiliary switch for ISM electrical interlock S13 S14 are at inactivated p...

Page 108: ...osition ISM Indoor switching module IGBT Transistor bridge coils control S1 S12 Auxiliary switch of ISM S13 S14 Auxiliary switch for ISM electrical interlock S13 S14 are at inactivated position S15 Au...

Page 109: ...d at test position ISM Indoor switching module IGBT Transistor bridge coils control S1 S12 Auxiliary switch of ISM S13 S14 Auxiliary switch for ISM electrical interlock S13 S14 are at inactivated posi...

Page 110: ...PNFS TQFDJGJDBUJPO 42 42 BSF TIPX JO GSFF QPTJUJPO 42 JT QSFTTFE BU TFSWJDF QPTJUJPO 42 JT QSFTTFE BU UFTU QPTJUJPO 4 OEPPS TXJUDIJOH NPEVMF 5 5SBOTJTUPS CSJEHF DPJMT DPOUSPM 4 4 VYJMJBSZ TXJUDI PG 4...

Page 111: ...essed at test position ISM Indoor switching module IGBT Transistor bridge coils control S1 S12 Auxiliary switch of ISM S13 S14 Auxiliary switch for ISM electrical interlock S13 S14 are at inactivated...

Page 112: ...2 21 02 2019 Mistypes correction Document elaboration may 3 09 10 2019 Change of VCB ISM and CM classification Product range change may 4 29 10 2019 Adding of the CBmount_CM_1 Product range change ma...

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Page 116: ...GDOU EN _6 Version Rev 6 Date 12 08 2022 www tavrida com Brazil Tavrida Electric do Brazil Av Ireno da Silva Ven ncio 199 GP04A Protestantes Votorantim SP Brazil Phone 55 15 3243 2555 Fax 55 15 3243 4...