Taylor-Dunn 212037, Operator'S Manual

Page 1: ...T 316 AC Control System Serial Numbers Starting 212037 Ending See introduction chapter READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important information regarding the safe operation and maintenance of this vehicle This manual should be kept with the vehicle WARNING A ...

Page 2: ...placement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name Originally Published 9 8 2019 Revision A 9 8 2019 contents subject to change without notice Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 ...

Page 3: ...ng vehicle sales replacement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call the factory direct at 01 714 956 4040 Feedback regarding this or any Taylor Dunn manual can be sent to Taylor Dunn Manufacturing Attn Tech Writer 2114 West Ball Road Anaheim ...

Page 4: ...ecades of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and international network of quality Taylor Dunn Dealers and Parts Service Support keeps our customers moving Tiger Tractor Tiger manufacturing has become a leading manufacturer of internal...

Page 5: ...cator Gauge 18 4 Headlight Switch 18 5 Foot Brake Pedal 18 6 Throttle Pedal 18 7 Horn Switch 18 Steering 19 Parking Brake 19 Inching 20 Seat Adjustments 20 Vehicle Operation 24 General Safety Guidelines 24 Starting 26 Driving 27 Material Handling Safety Light 28 Collisions or Accidents 29 Loading Cargo 30 Vehicle Load Capacity Definition 30 Transporting Pets 31 Towing 31 Draw Bar Pull DBP Definiti...

Page 6: ... 44 Air pressure 44 Tire Tread Wear 45 Changing a Tire Wheel assembly 45 Tire Rotation 46 Replacing a Tire 46 Brake Fluid Level 47 Cleaning 48 Seats 48 Interior 48 Exterior Body 48 Under Carriage 48 Batteries 48 Control Panel 48 Standard Specifications 49 Index 50 ...

Page 7: ... years of reliable service Please continue to read this manual and enjoy this high quality Taylor Dunn vehicle This manual is to serve as a guide for the operation and maintenance of your Taylor Dunn vehicle Taylor Dunn has made every effort to include as much information as possible about the operation and maintenance of this vehicle This manual contains information about the standard equipment a...

Page 8: ...typically located on the dash that is used to select the direction of travel DBP Draw Bar Pull see below Draw bar pull The force seen by the trailer hitch at the rear of the vehicle Electrolyte The fluid inside of a battery Fault A fault is something that happens when the motor speed control system detects a problem with the vehicle Some faults will prevent operation of the vehicle FLA battery Flo...

Page 9: ...A word used to define hazards to operator passengers service technician or personnel in the immediate vicinity of the vehicle SLA battery Sealed LeadAcid Battery Abattery that does not require maintenance of electrolyte level Small children Children that must be transported in a child seat as defined by federal or state motor vehicle standards SRO Static Return to Off A fault action that disables ...

Page 10: ...n the immediate area of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined and the vehicle components in the vehicle and or the surrounding area such as buildings other vehicles etc Safety alert symbol see above High voltage hazard Explosion hazard Corrosive ch...

Page 11: ...ands arms and legs inside the vehicle at all times Each passenger should be fully aware of the vehicle s operation All forms of recklessness are to be avoided Of the Service Personnel The service personnel are responsible for the service and maintenance of the vehicle At no time should a service person allow any untrained personnel to service or repair this or any Taylor Dunn vehicle For the purpo...

Page 12: ...operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 1910 178 q 6 Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were when originally received from the manufacturer nor shall they ...

Page 13: ... Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition Due to the unknown properties of non Taylor Dunn tested components or from components not originally equipped on the vehicle we cannot approve their use in a Taylor Dunn vehicle To maintain peak perfo...

Page 14: ...iance This vehicle complies with one of the following designations E G LP or D The vehicle identification tag lists the specific compliance designation Operate this vehicle only in environments consistent with the compliance designation Operation in other more hazardous environments can cause injury or death Vehicles complying with more stringent designations are labeled as to the designation Type...

Page 15: ...FY YOUR VEHICLE Data Plate To identify the model series of your vehicle refer to the vehicle data plate Where to Find Data Plate and Serial Number The vehicle identification number is in three locations as shown in the illustrations below Data plate Frame Serial Number Tag ...

Page 16: ...aim If there is any problem with the operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 24 hours of receiving the vehicle and its accessories The only personnel authorized to repair modify or adjust any part of this or any Taylor Dunn vehicle is a factory authorized service technician Accelerator Pedal Brake Ped...

Page 17: ...ho operate this vehicle The Operator Training program shall include the following Operation of this vehicle under circumstances normally associated with your particular environment Emphasis on the safety of cargo and personnel All safety rules contained within this manual Proper operation of all vehicle controls A vehicle operation and driving test Driver Qualifications Only those who have success...

Page 18: ... turn the vehicle control system OFF Refer to Start Switch in this section for details regarding turning the vehicle control system OFF Note The OFF position IS NOT neutral and does NOT disconnect the motor from the drive train 3 System Status Indicator Gauge Detailed description of operation can be found later in this section 4 Headlight Switch Push the forward side of the headlight switch down t...

Page 19: ...electromagnetic parking brake During normal operation the parking brake will be applied when the throttle pedal is released and the motor comes to a stop The brake will release again when the throttle pedal is pressed Unless in an emergency do not turn the start switch OFF while the vehicle is in motion Turing the start switch OFF will immediately apply the parking brake stopping the vehicle and r...

Page 20: ...ness of the suspension spring in the seat cushion There are 3 settings the lever is shown in the center position Move up for softer suspension of down for harder suspension 2 Seat Back Angle Rotate the knob to change the angle of the seat back rest Rotate clockwise to tilt back and counterclockwise to tilt forward 3 Seat Position Allows the seat to move forward or back Pull the lever to the right ...

Page 21: ...has completed In addition the BSI will not reset to full unless the battery is discharged below 75 before starting the charge cycle HM The Hour Meter has three functions Key Hours Run Time Hours and Pump Hours One of the functions will be displayed whenever either of the Hours Indicators are visible at the right side of the display Key Hours Accumulated length of time in hours that the key switch ...

Page 22: ...et by an authorized technician Speed Controller Status The display will indicate a Diagnostic Trouble Code DTC whenever the control system logic detects a problem with the control system A DTC is being displayed whenever the DTC Indicator the letter F is visible at the left of the numeric display Refer to the table below for a description of possible DTC s DTC Flash Message Action F10101 10 Unit i...

Page 23: ...11 DSP Overcurrent Fault Possible overloaded vehicle F41103 11 DSP Control Fault Refer to dealer for repair F41104 11 Motor Overspeed Fault Uncontrolled coasting down hill or towing at excessive speed F44001 4 Line Contactor o c Refer to dealer for repair F44002 4 Line Contactor welded Refer to dealer for repair F46003 6 Analogue Output Over Current Refer to dealer for repair F46006 6 Analogue Out...

Page 24: ...to a complete stop Do not transport small children This vehicle is not designed to accommodate child seats Do not leave children unattended in the vehicle Keep a clear view ahead at all times Keep the vehicle under control at all times Observe all traffic regulations and speed limits The vehicle shall be equipped with head and tail lights if operated at night Your ability to operate a motor vehicl...

Page 25: ...ns blind spots narrow isles or other dangerous locations Stop and sound horn at all intersections regardless if it is posted with a stop sign Do not operate this vehicle in areas at risk to falling objects Do not drive over loose objects holes or bumps Do not drive under any object that is less than 80 inches 203 cm from the ground Do not drive off of curbs or other steep drop offs more than 2 inc...

Page 26: ... brake in the Driving section Refer to the Driving section for additional information regarding operation of your vehicle DO NOT exceed the maximum rated speed for your vehicle locally imposed speed limits or the safe operating speed for conditions Exceeding any of these speed limits will increase the likelihood of an accident causing personal injury In addition exceeding the maximum rated speed f...

Page 27: ... must be released after selecting a new direction If the pedal is not released then a fault will occur Release the pedal to reset the fault Driving in Forward 1 Turn the start switch ON then select FORWARD using the Direction Control switch 2 Slowly press the throttle pedal to accelerate to the desired speed Note This vehicle is equipped with a driver seat interlock The motor control system will b...

Page 28: ... driver should keep the key in his her possession Note If parking this vehicle on an incline turn the wheels to the curb or block the wheels Material Handling Safety Light This light is optional and may not be installed on your vehicle The safety light is a blue light projected onto the ground in front of the vehicle The light is projected and visible only when the forward direction is selected Th...

Page 29: ... the park brake then exit the vehicle Call emergency personnel if there is any indication of smoke burning smell electrical arcing or leaking fluid Tip Over In the event of a tip over AND the vehicle is equipped with an Operator Protective Structure OPS stay inside the confines of the vehicle Exit the vehicle after the vehicle has come to a complete stop In the event of a tip over and the vehicle ...

Page 30: ...n 2 Turn the start switch OFF 3 Confirm park brake is applied Do not transport cargo that is wider than the vehicle Do not load cargo in the passenger compartments Use only Taylor Dunn approved cargo accessories Do not exceed the load capacity of the vehicle The standard designated cargo area is the rear deck Only load cargo on the deck unless the vehicle has been equipped with Taylor Dunn approve...

Page 31: ...y expressed in pounds or Newtons The DBP of a tow tractor is the horizontal force exerted on a load at its coupler while towing or pushing a load To measure the DBP a scale would be connected in line with the tractor coupler and the load The scale will directly read the DBP as the tractor tows the load Tow tractor DBP specifications definition Normal DBP Highest DBP that can be sustained for a giv...

Page 32: ...connected It may be applied if the battery is severely discharged There is a switch on or near the control panel that can be used to bypass the brake and allow the vehicle to be pushed or towed DO NOT tow a vehicle with a tow strap if the vehicle brakes are not working properly Using a strap to tow a vehicle with no brakes may result in loss of control of both vehicles causing severe bodily injury...

Page 33: ... vehicle at the same time may lead to damage to the charger and or the vehicle resulting in personal injury and or property damage Do not charge any battery that is oris suspected to be frozen Charging a frozen battery may result in explosive rupturing of the case due to a build up of internal pressure This may causing severe bodily injury and will cause property damage The charger should not be u...

Page 34: ...of the battery Only authorized personnel should perform battery maintenance including maintaining the battery electrolyte level Refer to the Battery Maintenance Section for battery maintenance information It is not recommended to interrupt the charging cycle Allow the charger to turn off before disconnecting the AC plug Interrupting the charging cycle could lead to overcharging or discharging the ...

Page 35: ...be elevated so that the tires are not touching the ground If stored for a prolonged period the battery should be charged as follows Returning to Service Check the battery state of charge and charge if required Perform all applicable maintenance checks in the Maintenance Schedule Remove any blocks from the vehicle and or place the vehicle down on to the ground Test drive before putting into normal ...

Page 36: ...king devices such as but not limited to Tool box Removable battery trays Battery doors Etc Proper operation of all interlocking switches such as but not limited to Start switch Seat operator presence switch switch Battery door switches Etc Pre Operation Inspection The following items should be inspected every time before the vehicle is driven Rear and side view mirror adjustments Steering operatio...

Page 37: ...ce Switch Sit in the operator position turn the start switch ON select a direction and slowly press the throttle pedal The vehicle should operate normally Release the throttle pedal lift up off the driver seat and again slowly press the pedal The vehicle should not operate Brake Interlock Switch Sit in the operator position turn the start switch ON select a direction and slowly press the throttle ...

Page 38: ...the operator position turn the start switch ON select a direction and slowly press the throttle pedal The vehicle should not operate Replace one door at a time and attempt to operate the vehicle after each door is installed The vehicle should not operate until the last door is installed then it should operate normally ...

Page 39: ...ctrical connections for signs of overheating Inspect wiring for wear cracks fraying Adjust steering chains Lubricate the vehicle Every 6 Months or 1000 hours All quarterly items plus the following Inspect rear wheel bearings Test the battery Rotate tires Inspect all suspension bushings Inspect frame for damage Every Year or 2 000 hours All 6 month items plus the following Clean and lubricate motor...

Page 40: ...n or around batteries A full face shield will help protect your eyes from battery electrolyte If battery electrolyte gets in your eyes immediately flush your eyes with large amounts of water and seek medical attention Wear heavy duty long rubber gloves when working on or around batteries If battery electrolyte gets on your skin immediately flush with large amounts of water to prevent chemical burn...

Page 41: ... to cover the plates and then top off when the charging cycle is complete 6 Clean the battery Refer to Cleaning section for information on cleaning the battery 7 Check the electrolyte level in all battery cells If low fill to the correct level with distilled water using part number 77 201 00 battery filler Never add additional battery electrolyte to the batteries 8 Remove the blocks from the wheel...

Page 42: ...und or battery storage platform 5 If the battery is to be moved away from the vehicle then it should first be lowered as close as practical to the ground before transporting Use the proper equipment when handling and transporting removable batteries Equipment that is used to lift and support removable batteries should be rated at a minimum of 1 5 times the total battery weight Keep all body parts ...

Page 43: ... hydraulic ram to push the battery from the opposite end Install 1 Position the vehicle as close as possible to the platform or dolly where the battery is stored 2 Confirm the start switch is OFF and the parking brake is set 3 Use a winch to pull the battery into the vehicle or a hydraulic ram to push the battery from the opposite end 4 Install the battery doors making sure that both door properly...

Page 44: ...tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure can be found in the specifications list in the manual The tire pressure shall only be adjusted when cold i e cold is defined as the tires internal temperature matches the ambient temperature before the vehicle has been driven Note The front and rear ...

Page 45: ...all the replacement tire wheel assembly 10 Install the wheel nuts and cross tighten per illustration to 85 foot pounds 115 Nm 11 Check the tire for proper inflation 12 Lower the vehicle to the ground and remove the blocks from the wheels 13 Wheel nuts should be checked for tightness after first 10 hours of operation 1 Park the vehicle on a hard level surface off of any main road or highway 2 Make ...

Page 46: ...n trained in tire replacement Improper tools or procedures can result in explosion of the tire wheel assembly causing severe bodily injury or death WARNING Never mix tire types tire sizes speed ratings or load capacity Only use the tire types and sizes approved for use on this model Contact your authorized Taylor Dunn dealer to confirm approved tire types and sizes Mixing tires or installing a tir...

Page 47: ...oroughly clean the area around the master cylinder cap If any contaminates or debris enters the master cylinder then it may result in diminished and or loss of braking power resulting in a collision or accident with severe bodily injury WARNING Periodically visually inspect the brake fluid level in the master cylinder Low fluid level could result in diminished and or loss of braking power The mast...

Page 48: ...electrical compartments Batteries Refer to the Battery Maintenance section Control Panel The electrical control panel is located in the rear of the vehicle under the deckboard This compartment is not sealed and requires periodic cleaning Refer to your maintenance schedule for the recommended cleaning interval Remove the deckboard and use compressed air to blow out any debris If the control panel h...

Page 49: ...ar Pull Max Tongue Weight 50 pounds 22 5 kg Electrical System 36 Volts traction 12 Volts accessories Transmission Helical Gear Oil Bath Transaxle Motor 4 5 kW 60 minute 3 phase AC Maximum Speed 6 mph 9 65 kph Brakes Hydraulic three wheel Disc Automatic Parking Brake Steering Automotive Ball Nut Worm Gear 24 1 Tires 4 80 x 8 Load Range C Pressure 90 psi 620 kpa Frame Steel Unitized Frame Instrument...

Page 50: ...ction 37 L Licensing 14 Liquid loads 30 Load Capacity 30 M Maintenance Battery 40 Pre Operation Inspection 36 Schedule 39 Severe Duty 39 Maximum load capacity 30 Modifications 12 13 O Operator Training 17 OPS 8 P Parking 28 Parking Brake 19 Bypass Switch 19 32 Pets 31 Pets Transporting 31 Pre Operation Inspection 36 R Returning to Service 35 S Safety Light 28 Seat Adjustments 20 Selecting a direct...

Page 51: ...Page 51 TT 316 Curtis AC System Operator Manual TT 316 07 ...

Page 52: ...n expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle ...