Maintenance, Service and Repair
Page 2
Maintenance Guidelines
•
Avoid fire hazards and have fire protection equipment present in the work area. Conduct vehicle
performance checks in an authorized area where safe clearance exists.
•
Before starting the vehicle, follow the recommended safety procedures in Section 2, “Safety Rules and
Operational Information.”
•
Ventilate the work area properly.
•
Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed and
directional control mechanisms, warning devices, lights, governors, guards, and safety devices.
•
Inspect and maintain battery limit switches, protective devices, electrical conductors, and connections in
conformance with Taylor-Dunn’s
®
recommended procedures.
•
Keep the vehicle in clean condition to minimize fire hazards and facilitate detection of loose or defective
parts.
•
Do not use an open flame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or flammable fluids for cleaning parts.
•
Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle.
Periodic maintenance and service must be performed on this vehicle. Failure to complete these
scheduled maintenance and service procedures can result in severe bodily injury and/or property
damage. It is the owner and/or operators responsibility to insure that proper service and
maintenance is performed on the vehicle, described in this manual.
Before starting any repairs:
1. Make sure the key-switch is in the “OFF” position, then remove the key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front or rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Turn the Key switch OFF BEFORE disconnecting the batteries. Disconnecting the batteries with
the key switch ON may corrupt the controller programming resulting in a fault code 1 (refer to
the fault table in the troubleshooting section).
Read and follow all of the guidelines listed below. Failure to follow these guidelines may result
in severe bodily injury and/or property damage.
Summary of Contents for AN 171
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Page 51: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage...
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Page 79: ...Transmission Transmission Page 19...
Page 80: ...Transmission Transmission Page 20 EXPLODED VIEW...
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Page 152: ...Illustrated Parts Parts Page 2 Front Axle...
Page 154: ...Illustrated Parts Parts Page 4 Front Tire...
Page 156: ...Illustrated Parts Parts Page 6 Front Fork 7 10 Fork Collar in frame 1 2 4 5 5 4 3 6...
Page 158: ...Illustrated Parts Parts Page 8 Steering Linkage SC...
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Page 160: ...Illustrated Parts Parts Page 10 Steering Linkage AN...
Page 164: ...Illustrated Parts Parts Page 14 Throttle Linkage 3 1 2 4 5 6 6 6 7 8 8 9 10 9 10...
Page 174: ...Illustrated Parts Parts Page 24 Power Traction...
Page 176: ...Illustrated Parts Parts Page 26 Differential...
Page 178: ...Illustrated Parts Parts Page 28 Brake...
Page 180: ...Illustrated Parts Parts Page 30 Rear Axle...
Page 182: ...Illustrated Parts Parts Page 32 Rear Tires 10 Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9...
Page 184: ...Illustrated Parts Parts Page 34 Control Panel standard...
Page 186: ...Illustrated Parts Parts Page 36 Control Panel 40 bed...
Page 188: ...Illustrated Parts Parts Page 38 Instruments Gauges Model SC VKRZQ Model SC VKRZQ...
Page 190: ...Illustrated Parts Parts Page 40 Batteries Main positive Main negative 1 1 1 2 2 3 3 3 4 5 6 7...
Page 192: ...Illustrated Parts Parts Page 42 Decals...
Page 196: ...Illustrated Parts Parts Page 46 Miscellaneous Frame and Body AN...
Page 198: ...TAYLOR DUNN...
