Batteries
Page 83
MB-150-03
B0-015-00 and MX-016-00
REMOVE/INSTALL
Industrial Battery or Lift Out Battery Pack
1: Thoroughly clean the battery and battery compartment. Refer to Cleaning in
this section for information regarding cleaning the batteries.
2: Using a hoist or forklift equipped with a proper battery lifting device (see
illustration), slowly raise the battery out of the vehicle.
3: Install the battery in reverse order.
4: Remove the blocks from the wheels and test drive.
Side Extract Battery
1: Position the vehicle as close as possible to the platform or dolly where the
battery is to be extracted.
2: Turn the start switch OFF and set the park brake.
3: Disconnect the battery cable connector.
4: Remove the battery doors.
5: Use a winch to pull the battery out or a hydraulic ram to push
the battery from the opposite end.
6: Install
7: Position the vehicle as close as possible to the platform or dolly
where the battery is stored.
8:
Confirm the start switch is OFF and the parking brake is set.
9: Use a winch to pull the battery into the vehicle or a hydraulic ram to push the battery from the opposite end.
10: Install the battery doors making sure that both door properly engage the door interlock switches.
Note: The vehicle will not operate unless the doors are properly installed.
11: Connect the battery cable connector.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter and beginning of this
section..
WARNING
Do not allow the loose battery cables to contact any
other parts of the vehicle as this could cause in a
short circuit resulting severe bodily injury or damage
to the vehicle.
WARNING
•
Use the proper equipment when handling and transporting batteries. Equipment that is used to lift and
support removable batteries should be rated at a minimum of 1.5 times the total battery weight.
•
Keep all body parts out from underneath any battery that is not installed and latched in the vehicle.
Failure to follow these rules may result in severe bodily injury and/or property damage.
WARNING
Before removing the battery:
•
Park the vehicle on a level surface. If removing a Side Extract, the vehicle shall be positioned as close as
possible to the platform where the battery will be stored.
•
Place the Direction Control switch in the center OFF position.
•
Make sure the Start switch is in the OFF position.
•
Set the park brake.
WARNING
Summary of Contents for B0-150-00
Page 6: ......
Page 12: ...Page 12 MB 150 03 Introduction B0 015 00 and MX 016 00 Notes...
Page 20: ...PM Schedule Page 20 B0 015 00 and MX 016 00 MB 150 03 Notes...
Page 21: ...Table of Contents Special Tool List Special Tool List Tool List 22 Troubleshooting Guide 23...
Page 24: ...Tool List Page 24 B0 150 00 and MX 016 00 MB 150 03 Notes...
Page 27: ...Lubrication Page 27 MB 150 03 B0 150 00 and MX 016 00 LUBRICATION DIAGRAM...
Page 28: ...Lubrication Page 28 B0 015 00 and MX 016 00 MB 150 03 Notes...
Page 36: ...Front Axle Page 36 B0 150 00 and MX 016 00 MB 150 03 Notes...
Page 53: ...Steering Page 53 MB 150 03 B0 015 00 and MX 016 00 Exploded View of Steering Gear...
Page 72: ...Drive Motor Page 72 B0 015 00 and MX 016 00 MB 150 03 Notes...
Page 78: ...Tires Wheels Page 78 B0 015 00 and MX 016 00 MB 150 03 Notes...
Page 104: ...Replacement Parts Page 104 MB 150 03 B0 015 00 and MX 016 00 TRANSAXLE ASSEMBLY...
Page 116: ...Replacement Parts Page 116 MB 150 03 B0 015 00 and MX 016 00 FRAME AND BODY CAB...
Page 119: ...Replacement Parts Page 119 Not available at time of printing MB 150 03 B0 015 00 and MX 016 00...
Page 120: ...Replacement Parts Page 120 MB 150 03 B0 015 00 and MX 016 00 LINKAGE THROTTLE AND BRAKE...
Page 134: ...Replacement Parts Page 134 MB 150 03 B0 015 00 and MX 016 00 Notes...
