Drive Axle-GT
Page 45
MB-210-13
B-200 & B-210 Models
PINION BEARING PRELOAD
Pinion Gear Shimming Instructions
Note: This procedure is required only when replacing the front or rear pinion bearings and
races or the ring and pinion gears.
Note: To perform this procedure, all parts must be clean and the bearings lightly lubricated.
Setting the Pinion Gear Depth
This formula is used to calculate the amount of shims required to properly set the depth:
C - B - A + (DV) = Pinion Shim (mm) where,
DV
= The number on the face of the pinion gear.
A
= The distance in millimeters from the face of the pinion gear to the top of the
inner pinion bearing race (see illustration)
B
= 54.
C
= The number on the edge of the differential side plate closest to the input shaft
(see illustration, next page).
D
= The number on the edge of the differential side plate farthest from the input
shaft (see illustration, see next page).
E
= The distance in millimeters from the rear of the drive housing to the face of
the pinion gear (see illustration).
Once a shim has been selected and the pinion gear is installed, confirm that: E - D = B + (DV)
Set Pinion Bearing Preload
Note: The pinion gear depth must be set before the preload. Refer to Setting the Pinion Gear Depth.
1: Install the pinion gear, spacer, and shims into the housing.
2: Install the outer pinion bearing.
3: Install the main gear onto the pinion shaft and torque the pinion nut to 220-241 Nm (154-169 foot pounds).
4: Measure the torque required to rotate the pinion shaft in the housing.
5: The torque required to rotate the pinion shaft should be between 1.57-4.14 Nm (1.1 and 2.9 foot pounds).
If the torque is not within specifications then add or subtract from the total shim thickness and repeat this
procedure until the proper preload is obtained.
Note: Add shims to decrease torque.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
DV: On face of pinion gear
Summary of Contents for B0-200-00
Page 6: ......
Page 12: ...Page 12 MB 210 13 Introduction B 200 B 210 Models Notes...
Page 28: ...Lubrication Page 28 B 200 B 210 Models MB 210 13 Notes...
Page 53: ...Transaxle Page 53 MB 210 13 B 200 B 210 Models...
Page 62: ...Drive Axle Page 62 B 200 B 210 Models MB 210 13 Notes...
Page 71: ...Steering Page 71 MB 210 13 B 200 B 210 Models Exploded View of Steering Gear...
Page 81: ...Brakes Page 81 MB 210 13 B 200 B 210 Models...
Page 118: ...Tires Wheels Page 118 B 200 B 210 Models MB 210 13 Notes...
Page 130: ...Replacement Parts Page 130 MB 210 13 B 200 B 210 Models AXLE ASSEMBLY FRONT...
Page 134: ...Replacement Parts Page 134 MB 210 13 B 200 B 210 Models TRANSAXLE ASSEMBLY B 200...
Page 136: ...Replacement Parts Page 136 MB 210 13 B 200 B 210 Models TRANSAXLE ASSEMBLY B 210 REAR GT...
Page 140: ...Replacement Parts Page 140 MB 210 13 B 200 B 210 Models BATTERY...
Page 142: ...Replacement Parts Page 142 MB 210 13 B 200 B 210 Models BRAKES BRAKE LINES...
Page 144: ...Replacement Parts Page 144 MB 210 13 B 200 B 210 Models BRAKES MASTER CYLINDER LINKAGE...
Page 148: ...Replacement Parts Page 148 MB 210 13 B 200 B 210 Models BRAKES B 200 REAR AXLE...
Page 150: ...Replacement Parts Page 150 MB 210 13 B 200 B 210 Models BRAKES B 200 PARK BRAKE...
Page 152: ...Replacement Parts Page 152 MB 210 13 B 200 B 210 Models BRAKES B 210 PARK BRAKE...
Page 159: ...Replacement Parts Page 159 Not available at time of printing MB 210 13 B 200 B 210 Models...
Page 160: ...Replacement Parts Page 160 MB 210 13 B 200 B 210 Models DECALS...
Page 162: ...Replacement Parts Page 162 MB 210 13 B 200 B 210 Models ELECTRICAL MISCELLANEOUS...
Page 166: ...Replacement Parts Page 166 MB 210 13 B 200 B 210 Models FRAME DOORS...
Page 170: ...Replacement Parts Page 170 MB 210 13 B 200 B 210 Models FRAME AMBULANCE DECK...
Page 172: ...Replacement Parts Page 172 MB 210 13 B 200 B 210 Models FRAME TOPS...
Page 180: ...Replacement Parts Page 180 MB 210 13 B 200 B 210 Models STEERING COLUMN...
Page 186: ...Replacement Parts Page 186 MB 210 13 B 200 B 210 Models Notes...