Taylor-Dunn B0-T48-48 Taylor Truck T48 Manual Download

Page: 6 / 196

Table of Contents

Transmission

Check Oil Level ......................................... 2
Change Oil ................................................ 3
Motor Removal and Installation ............... 4
Rear Hub or Rotor ..................................... 5
Removing and Installing the Rear Axles

(Disc Brakes) ...................................... 6

Transmission Assembly ........................... 8

Remove and Install ................................................. 8

Disassembly and Reassembly of the

Primary Reduction Gear Case ........... 9

Disassembling the 3rd Member ............... 12
Assembling the 3rd Member .................... 15

Pinion Bearing Preload ........................................... 18

Pinion Gear Shimming Instructions ........ 19

Setting the Pinion Gear Depth ............................... 19

Suspension ...........................................1

Replace the Rear Springs ......................... 2
Replace the Front Springs ....................... 3
Replace the Spring Bushings .................. 4
Replace the Shocks .................................. 5

Tires and Wheels ..................................1

Tire Inflation .............................................. 2
Tire Inspection .......................................... 2
Replace the Tire/Wheel ............................. 3
Repair the Tire (pneumatic) ..................... 4
Replace the Tire (pneumatic) .................. 5

Battery Service .....................................1

Cleaning .................................................... 2
Testing ....................................................... 3
Watering .................................................... 5
Charging ................................................... 5
Replacing (6-volt batteries only) .............. 6

Moist Charge Batteries ........................................... 8

Storage and Returning to Service ........... 9

Storage ................................................................... 9
Returning to Service ............................................... 10

Wire Diagrams

Control System Diagnostics

Test Equipment Required: ...................................... 2
Important Notes and Instructions ............................ 2
Status LED Code Table .......................................... 3
Throttle Module Test ............................................... 6

Lestronic II® Charger Troubleshooting

Operating Instructions and

Theory of Operation ........................... 2

Testing the Charging Cycle ...................... 3
Test Equipment Required for

Troubleshooting ................................. 4

Important Notes and Instructions ............................ 4

Troubleshooting for Built-in Charger ...... 5
Troubleshooting for Portable Charger .... 8
Testing The Timer Relay .......................... 9
Testing the Interlock Relay ...................... 10

Illustrated Parts

Front Axle ................................................... 2
Steering Knuckle ......................................... 4
Steering Linkage ......................................... 6
Steering Column ......................................... 8
Front Suspension ........................................ 10
Steering Gear ............................................. 10
Rear Suspension ........................................ 12
Transmission Gear Case ............................. 14
Rear Axle .................................................... 16
Transmission Differential Case ................... 16
Rear Brakes ................................................ 18
Front Brakes ............................................... 18
Brake Lines and Master Cylinder ................ 20
Motor .......................................................... 22
Motor Mount ............................................... 24
Wheels and Tires ........................................ 26
Lighting ....................................................... 27
Instrument Panel (dash) .............................. 28
Wire Harnesses .......................................... 28
Speed Control Panel ................................... 30
Miscellaneous Electrical .............................. 32
Charger ...................................................... 34
Seat Cushions and Deck ............................. 35
Miscellaneous Frame Components ............. 35
Batteries ..................................................... 36

Appendixes

Appendix A: Special Tools ....................... 2
Appendix B: Suggested Torque Limits for

Standard Hardware ............................. 3

Hardware Identification ............................ 3

Standard Head Markings ........................................ 3
Hex Bolts ................................................................ 3
Other Bolts ............................................................. 3
Hex Nuts ................................................................. 4
Hex Lock Nuts (stover) ........................................... 4
Other Nuts .............................................................. 4
Suggested Torque Values (non-critical hardware) .. 5
Suggested Torque Values (critical hardware) ......... 6

Appendix C: Brake Lining Handling

Precautions ......................................... 7