Transaxle-GT
Page 35
MA-100-03
SC-100
PRIMARY GEAR CASE
1: Disconnect the batteries.
2: Raise the rear of the vehicle and support with
jack stands.
3: Place a drain pan under the gear case that is
capable of holding 4 liters (4 quarts) of oil and
drain the oil from the front gear case.
4: If required, remove the drive assembly from the vehicle. Refer to
Remove assembly procedure.
5: Remove the motor only if the entire drive is to be disassembled. Refer to
Motor procedure.
6: Remove the cover retaining bolts.
7: Remove the cover plate and let the remaining oil drain from the housing.
8: Remove the circlip from the idler gear.
9: Remove the input shaft/bearing assembly and idler gear/bearing
assembly from the gear case cover at the same time.
10: Remove the pinion nut from the output gear and remove the output gear
from the pinion shaft.
Note: If necessary, remove the seal from the input shaft bore at this time.
11: Mark the gear case position in relation to the 3rd member housing so
that it will be reassembled in the same position.
12: Remove the six retaining bolts holding the gear case to the 3rd member
housing.
13: Remove the gear case housing from the 3rd member housing.
14: Inspect all parts for signs of wear or damage.
15: Assemble the gear case in reverse order.
a. Apply gasket sealer (#94-430-05) to the front flange on the 3rd member
and gear case cover.
b. Pack the motor seal with non-acetic based grease.
c . Torque the drain plug, gear case to 3rd member bolts, and pinion nut per torque listed in the Hardware
Torque table at the end of this section.
16:
Fill the differential with oil. Refer to Check Oil Level for information on filling the drive with oil.
17: Lower the vehicle.
18: Reconnect the batteries.
19: Remove the blocks from behind the wheels.
20: Test drive the vehicle.
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
Idler Gear Circlip
Remove Idler & Input Assy.
Summary of Contents for SC-100-24
Page 6: ......
Page 12: ...Page 12 MA 100 03 Introduction SC 100 Notes...
Page 16: ...Service Maintenance Guidelines Page 16 SC 100 MA 100 03 PERIODIC MAINTENANCE CHECKLIST...
Page 18: ...Service Maintenance Guidelines Page 18 SC 100 MA 100 03 Notes...
Page 19: ...Table of Contents Special Tool List Special Tool List Tool List 18 Troubleshooting Guide 20...
Page 24: ...Lubrication Page 24 SC 100 MA 100 03 LUBRICATION AND FLUIDS CHART...
Page 26: ...Lubrication Page 26 SC 100 MA 100 03 Notes...
Page 40: ...Transaxle GT Page 40 SC 100 MA 100 03 Notes...
Page 46: ...Transaxle Page 46 modelnumber manualnumber...
Page 56: ...Steering Page 56 SC 100 MA 100 03 Notes...
Page 64: ...Brakes Page 64 SC 100 MA 100 03 Notes...
Page 80: ...Tires Wheels Page 80 SC 100 MA 100 03 Notes...
Page 102: ...Replacement Parts Page 102 SC 100 MA 100 03 Not available at time of printing BRAKE LINKAGE...
Page 122: ...Replacement Parts Page 122 SC 100 MA 100 03 Not available at time of printing STEERING LINKAGE...
Page 124: ...Replacement Parts Page 124 SC 100 MA 100 03 Not available at time of printing Notes...
Page 125: ......