Transaxle-GT
Page 37
MA-100-03
SC-100
Assemble
1: Temporarily install the pinion gear (hand tighten
only).
2: Install the carrier bearing race adjusting nuts into
the housing and cover.
3: Install the carrier bearing races into the housing
and cover.
4: Place the differential assembly into the housing.
5: Tighten the housing carrier bearing race adjusting
nut so that the ring gear is not in binding against
the pinion gear.
6: Remove the differential assembly.
Note: Do not allow the ring nut to rotate.
7: Remove the pinion gear and then reinstall the
differential assembly.
8: Install the cover onto the housing using 4-bolts in
a cross pattern and torque per torque listed in the
Hardware Torque table at the end of this section.
9: Pre set the carrier bearing preload by tightening
the housing carrier bearing race adjusting nut
until it requires 2.1 - 4.7 Nm (1.5 to 3.3 foot
pounds) to rotate the differential assembly.
Note: Rotate the carrier assembly whenever
adjusting the ring nuts.
10: Mark the position of each carrier bearing
adjusting nut in relation to the drive housing and
cover and then remove the differential assembly,
do not allow the nuts to rotate.
11: Install the pinion gear. Re-shim if required. Refer
to Pinion Bearing Preload procedure.
12: Install the pinion gear holding tool (96-500-42)
and tighten the pinion nut enough to keep the
pinion gear from rotating.
Pinion Holding Tool
13: Install the differential assembly.
14: Install the cover and all of the cover bolts. Torque
per torque listed in the Hardware Torque table at
the end of this section.
15: Check the gear lash between the ring and pinion
gears. The gear lash should be 0.127-0.178 mm
(0.005 to 0.007 inches).
16: Adjust the gear lash if needed by tightening
or loosening the carrier bearing race adjusting
nuts. The two ring nuts must be turned equally in
opposite directions.
Note: To move the ring gear closer to the pinion:
Loosen the housing carrier bearing race ring
nuts and tighten the cover carrier bearing
race ring nut equally.
Note: To move the ring gear away from the pinion:
Loosen the cover carrier bearing race ring
nut and tighten the housing carrier race ring
nut equally.
17: Install the locking roll pins into the housing and
cover to lock the adjusting nuts in place.
18: Remove the pinion gear holding tool.
19: Install the primary reduction gear case, axles and
housings, motor, and install the complete drive
onto the vehicle.
20: Fill the drive with oil. Refer to the Lube Chart
section for information regarding type of oil. Refer
to Check Oil Level procedure for information
regarding the proper oil level..
21: Lower the vehicle.
22: Reconnect batteries
23: Remove the blocks from behind the wheels and
test drive.
Summary of Contents for SC-100-24
Page 6: ......
Page 12: ...Page 12 MA 100 03 Introduction SC 100 Notes...
Page 16: ...Service Maintenance Guidelines Page 16 SC 100 MA 100 03 PERIODIC MAINTENANCE CHECKLIST...
Page 18: ...Service Maintenance Guidelines Page 18 SC 100 MA 100 03 Notes...
Page 19: ...Table of Contents Special Tool List Special Tool List Tool List 18 Troubleshooting Guide 20...
Page 24: ...Lubrication Page 24 SC 100 MA 100 03 LUBRICATION AND FLUIDS CHART...
Page 26: ...Lubrication Page 26 SC 100 MA 100 03 Notes...
Page 40: ...Transaxle GT Page 40 SC 100 MA 100 03 Notes...
Page 46: ...Transaxle Page 46 modelnumber manualnumber...
Page 56: ...Steering Page 56 SC 100 MA 100 03 Notes...
Page 64: ...Brakes Page 64 SC 100 MA 100 03 Notes...
Page 80: ...Tires Wheels Page 80 SC 100 MA 100 03 Notes...
Page 102: ...Replacement Parts Page 102 SC 100 MA 100 03 Not available at time of printing BRAKE LINKAGE...
Page 122: ...Replacement Parts Page 122 SC 100 MA 100 03 Not available at time of printing STEERING LINKAGE...
Page 124: ...Replacement Parts Page 124 SC 100 MA 100 03 Not available at time of printing Notes...
Page 125: ......