Maintenance, Service, and Repair
Transmission
Page 9
DISASSEMBLING THE 3RD
MEMBER
6. Raise the rear of the vehicle and support with jack
stands.
7. Remove the complete drive from the vehicle.
NOTE: Refer to
Removing and Installing the
Drive Assembly
for information on
removing the drive from the vehicle.
8. Place a drain pan under the gear case that is
capable of holding four quarts of oil and drain the
oil from the front gear case and 3rd member.
9. Place the 3rd member on an appropriate stand.
10. Remove the axle shafts
and tubes as an
assembly from the 3rd
member by removing
the six axle tube flange
bolts on each axle tube.
11. Remove the primary
reduction gear case.
Refer to
Disassembly and reassembly of the
Primary Reduction Gear Case
for information
on removing the gear case.
12. Remove the 12 side
plate bolts, then
remove the side plate.
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
13. Remove the carrier
bearing adjusting nut
roll pin and adjusting
nut from the side plate.
14. Turn the side plate over
and remove the carrier
bearing race from the
side plate.
15. Remove the differential
assembly from the 3rd
member housing.
16. Remove the carrier
bearing adjusting nut
roll pin from the 3rd
member housing, then
remove the carrier
adjusting nut.
Roll Pin
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is applied.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and negative
cables at the batteries.
Summary of Contents for TT-316-36
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Page 99: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 120: ...TAYLOR DUNN...
Page 134: ...TAYLOR DUNN...
Page 138: ...Illustrated Parts Page 2 Front Fork...
Page 140: ...Illustrated Parts Page 4 Front Brakes...
Page 142: ...Illustrated Parts Page 6 Tilt Steering Column and Gear...
Page 146: ...Illustrated Parts Page 10 Transmission Differential Case Rear Axle...
Page 148: ...Illustrated Parts Page 12 Rear Brakes Master Cylinder 8 Brake Body...
Page 150: ...Illustrated Parts Page 14 Rear Suspension...
Page 152: ...Illustrated Parts Page 16 Motor...
Page 156: ...Illustrated Parts Page 20 Brake Lines...
Page 158: ...Illustrated Parts Page 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10...
Page 164: ...Illustrated Parts Page 28 Miscellaneous Frame and Body...
Page 168: ...Illustrated Parts Page 32 Decals...
Page 172: ...TAYLOR DUNN...