Taylor 0736, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Model 0736 Counter Top Heat Treatment Soft Serve Freezer 02 08 2018 Original Publication Updated 5 22 2019 Original Operating Instructions 087827 M...

Page 2: ...e__________ Phase__________________________________ Maximum Fuse Size ______________________________________________________A Minimum Wire Ampacity ___________________________________________________A...

Page 3: ...ndications for Decommissioning 1 4 Section 2 To the Operator Operator Information 2 1 Working Limits 2 1 Compressor Warranty Disclaimer 2 2 Section 3 Safety Installer Information 3 1 To Operate Safely...

Page 4: ...ection 6 Operating Procedures Assembly 6 1 Sanitizing 6 7 Priming 6 8 Daily Closing Procedures 6 9 Daily Opening Procedures 6 10 Manual Brush Cleaning 6 10 Disassembly 6 11 Adjustments 6 12 Section 7...

Page 5: ...ction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the machine Note All repairs must be performed by a Taylor service...

Page 6: ...oming water connection side Please see the applicable national state and local codes for determining the proper configuration Electrical Connections Each machine requires one power supply for each dat...

Page 7: ...If the supply cord is damaged it must be replaced by the manufacturer service agent or a similarly qualified person in order to avoid a hazard Electrical Hookup Installation CAUTION Avoid injury Make...

Page 8: ...skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush the area immediately with cold water If burns are severe apply ice packs and contact a phys...

Page 9: ...n the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions...

Page 10: ...his fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its products For example if the refrigerant is lost during the course of ordina...

Page 11: ...th screws DO NOT remove the machine door or beater assembly unless the control switches are in the OFF position Failure to follow these instructions may result in severe personal injury from hazardous...

Page 12: ...ain product temperature under 41 F 5 C Any product being added to this machine must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor machine performance Do no...

Page 13: ...ioning comply with the standards in force in the country where it is used Water pressure limits for water cooled models only Use only R404A refrigerant that conforms to the AHRI Standard 700 specifica...

Page 14: ...k of burns Use only recommended Glycol with the described dilution Equipotential Point Label Carry out an equipotential bonding using the screw placed below the frame of the machine Lifting Point Labe...

Page 15: ...Section 4 4 1 Model 0736 Operator Parts Identification 4 Operator Parts Identification Main View Figure 4 1 1 2 3 9 4 8 5 6 7 10 13 12 11 14 18 15 20 19 26 17 16 21 22 25 24 23 25 27...

Page 16: ...7722 9 Panel Front Upper 087723 10 Pan Drip 087724 11 Shelf Tray Drip 087725 12 Tray Drip 087726 13 Shield Splash 087727 Item Description Part No 14 Beater Auger 087728 15 Baffle Door 087729 16 O ring...

Page 17: ...0736 Operator Parts Identification 4 Front Panel Figure 4 2 1 2 3 4 5 Item Description Part No 1 Panel Front Lower 087719 2 Guide Drip Pan 087713 3 Shield Splash 087727 Item Description Part No 4 Tra...

Page 18: ...cription Part No 1 Handle Draw Black 087740 2 Valve Draw 087741 3 O ring Draw Valve 087743 4 O ring Door Large 087744 5 Pin Draw Handle SS 087746 6 Door Freezer 087747 Item Description Part No 7 Nut S...

Page 19: ...sembly Figure 4 4 1 2 3 4 5 6 7 8 Item Description Part No 1 Baffle Door 087729 2 O ring Baffle 087730 3 Bearing Door Baffle 087731 4 O ring Baffle Door 087745 Item Description Part No 5 Blade Scraper...

Page 20: ...6 OPERATOR PARTS IDENTIFICATION Model 0736 Operator Parts Identification 4 Control Main Figure 4 5 Item Description Part No 1 Thermostat 087948 2 Control Main 087948 58 3 Probe Thermistor 087957 1 2...

Page 21: ...e Figure 4 6 2 4 3 2 1 1 5 2 6 x5 Item Description Part No 1 Hose Rubber 5 16 ID x 9 16 OD 047340F60 2 Adaptor 1 4MP x 5 16 Barb BR 047326F 3 Bracket Valve 087947 Item Description Part No 4 Valve 3 Wa...

Page 22: ...1 2 3 4 5 6 7 8 10 9 Item Description Part No 1 Cover Pump 087754 2 O ring Pump Body 087755 3 Gears Mix Pump Set 087756 4 Body Pump 087758 5 O ring Pump 087759 Item Description Part No 6 Valve Pump 0...

Page 23: ...087759 4 O ring Baffle 087730 5 O ring Draw Valve 087743 6 Valve Check Duckbill Pump 087742 7 Valve Pump 087765 8 Seal Beater Drive Shaft 087734 Item Description Part No 9 Bearing Door Baffle 087731 1...

Page 24: ...IDENTIFICATION Model 0736 Operator Parts Identification 4 Brush Assembly Figure 4 9 Item Description Part No 1 Kit Brush 0736 087805 2 Brush Hopper 087805 A 3 Brush Mix Inlet 087805 B 4 Brush Drive H...

Page 25: ...ing that the product is ready to be delivered Graphics indicate the machine mode The icon indicates if the beater is ON Graphics indicate the maximum minimum or reserve level of the mix in the hopper...

Page 26: ...reezer At this time the Auto mode is locked out and the freezer will be placed in Standby mode To initiate the refrigeration system add mix to the mix hopper The freezer will automatically begin opera...

Page 27: ...ll illuminate when pressed This indicates the machine is off Mix Hopper Agitator When the Mix Hopper button is illuminated the agitator in the hopper is on Keypad Lock To lock the control panel and pr...

Page 28: ...has occurred Figure 5 5 If the machine has hard locked and an attempt is made to enter the Auto mode the machine will remain in the Standby mode and will not allow any dispensing The WASHING REQUIRED...

Page 29: ...the Menu was selected However the control buttons will not be lit and are non functional when the Manager s Menu is displayed Figure 5 6 Manager Menu Options Press the SEL button to enter in the Manag...

Page 30: ...ress the OK button to confirm the value and to advance to the next entry Enter the correct minutes and press the OK button to save and return to the main menu Auto Start Time The AUTO START TIME optio...

Page 31: ...E TEC SHORT CIRC The barrel thermistor has shorted switch off the machine Call your Taylor service technician TEF INT ALARM PROBE TEF INTERRUPTED The fluid thermistor is open switch off the machine Ca...

Page 32: ...perature in the hopper was above 41 F 5 C more than four hours following a power failure BR 5C PF The mix temperature in the barrel was above 41 F 5 C more than four hours following a power failure HP...

Page 33: ...e next Heat cycle stored System Information The SYSTEM INFORMATION screen displays the machine s part number the LCD version and the main board s software release date Press the C button to return to...

Page 34: ...5 10 USER INTERFACE Model 0736 User Interface 5 Notes...

Page 35: ...tart there Assembly Note When lubricating parts use an approved food grade lubricant example Taylor Lube MAKE SURE THE MACHINE IS DISCONNECTED Failure to follow this instruction may result in severe p...

Page 36: ...e the two O rings into the grooves on the draw valve and lubricate them Figure 6 6 3 Lightly lubricate the inside of the top of the freezer door valve cavity Figure 6 7 Note If the draw valve is inser...

Page 37: ...eater Place the O ring into the groove of the bushing Figure 6 10 7 With both hands hold the sides of the freezer door and insert the counter beater into the center of the beater assembly The counter...

Page 38: ...cket rubber drip tray and splash shield under the door spout Figure 6 16 Mix Pump Assembly 1 Inspect the rubber and plastic pump parts The O rings must be in 100 good condition for the pump and entire...

Page 39: ...of the pump body Lightly lubricate the flat faces of both gears Figure 6 21 7 Install the pump cover on the pump body studs Note The pump cover holes have different diameters to prevent incorrect ass...

Page 40: ...ted to six available positions to achieve the desired overrun Figure 6 26 Feed Tube Assembly 1 Slide one feed tube O ring into the groove on the bushing and lubricate Figure 6 27 Note Make sure the va...

Page 41: ...therefore make sure your hands are clean and sanitized before performing the following steps 3 While the solution is flowing into the barrel take particular care to brush clean the mix level sensing p...

Page 42: ...wall of the hopper Priming Note Use only fresh mix when priming the freezer 1 Place an empty pail beneath the door spout Pour 2 gal 8 0 L of fresh mix into the mix hopper and allow it to flow into the...

Page 43: ...opper cover Important Make sure the agitator is installed and the switch is in the Auto or Standby Storage mode or the machine will not have a successful Heat cycle 7 Return to the freezer with a smal...

Page 44: ...ompleted according to the frequency specified by your federal state or local regulatory agencies Please consult your governing food code to determine the maximum number of days allowed between brush c...

Page 45: ...and the driveshaft seal from the barrel 2 Remove the scraper blades and the beater head from the beater 3 Remove the driveshaft seal from the beater 4 Disassemble the pump Remove the liquid regulator...

Page 46: ...tton to erase the new value 5 Press the OK button to confirm the other menu items and exit the menu by saving the changes Hopper Temperature Adjustment in Auto Mode 1 With a machine loaded with fresh...

Page 47: ...on to increase the time press the Down Arrow button to decrease the time 6 Press OK button to confirm the new selected values Press C button to erase the new values Hopper Temperature Adjustment in St...

Page 48: ...the product in Standby mode Press the OK button to confirm the displayed value and switch to the next entry 4 Subsequent parameters allow the operator to change the operating times MIXING ON and paus...

Page 49: ...x rerun is stored in a sanitized covered stainless steel container and is used the following day Do not prime the machine with rerun When using rerun skim the foam and discard it Mix the rerun with fr...

Page 50: ...d that a Taylor service technician perform winter storage draining to ensure all water has been removed This will guard against freezing and rupturing of the components If the place of business is to...

Page 51: ...ault messages Disassemble and brush clean or initiate a Heat Treatment Cycle 5 7 2 Hard lock message appears on display a Brush cleaning interval exceeded a The freezer must be disassembled and brush...

Page 52: ...stalled b Clean and sanitize the agitator and install it c The hopper temperature control is set too warm c Decrease the temperature value in the menu 6 12 and 6 13 d Defective thermistor probe d Call...

Page 53: ...s complete and all sanitizing solution is removed 5 2 e Beater assembly is bent e Replace beater assembly 6 1 f Counter beater assembly is bent f Replace counter beater assembly 6 1 15 The product mak...

Page 54: ...8 4 TROUBLESHOOTING GUIDE Model 0736 Troubleshooting Guide 8 Notes...

Page 55: ...ars Door Assembly X Scraper Blades X Beater Auger X Beater Drive Shaft Seal X Freezer Door O Rings X Draw Valve O Ring X Feed Tube O Rings X Pump O Rings X Duck Bill Valve X Pump Rubber Valve X Pump G...

Page 56: ...9 2 PARTS REPLACEMENT SCHEDULE Model 0736 Parts Replacement Schedule 9 Notes...

Page 57: ...reverse if any of this document Table 10 1 LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days...

Page 58: ...s due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or cond...

Page 59: ...R INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT...

Page 60: ...10 4 LIMITED WARRANTY ON MACHINES Model 0736 Limited Warranty on Machines 10 Notes...

Page 61: ...erified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by a...

Page 62: ...m beginning warranty service work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operati...

Page 63: ...NCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE...

Page 64: ...11 4 LIMITED WARRANTY ON PARTS Model 0736 Limited Warranty on Parts 11 Notes...