Taylor 340, Service Instructions Manual

Page 1: ...SERVICE MANUAL Model 340 341 342 Slush Freezers Original Service Instructions 028764 S 11 6 09 Original Publication Updated 1 13 14...

Page 2: ......

Page 3: ...hooting 17 General Troubleshooting Guide 18 Troubleshooting Torque Components 20 Section 4 Parts 21 Warranty Explanation 22 340 Exploded View 24 340 Operator Parts Identification 26 341 Exploded View...

Page 4: ...Taylor Authorized Service Technicians only Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions origi...

Page 5: ...1 Models 340 341 342 Introduction Section 1 Introduction S Safety S Specifications S Running Specifications S General Installation Instructions S Environmental Notices...

Page 6: ...articularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authori...

Page 7: ...nt damage This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean this unit Using a water jet or hose on or around this equipme...

Page 8: ...Water 20 14 220 240 50 1 Air 15 11 For exact electrical information always refer to the data label of the unit Air Cooled Clearance 6 152 mm around both sides It is recommended to install a skirt to...

Page 9: ...Air 15 13 380 415 50 3N Air 10 9 For exact electrical information always refer to the data label of the unit Air Cooled Clearance 3 76 mm around all sides A deflector has been added to the underside W...

Page 10: ...20 240 50 1 Air 15 12 13 9 380 415 50 3N Air 10 6 9 5 For exact electrical information always refer to the data label of the unit Air Cooled Clearance Minimum 3 76 mm around all sides A deflector is p...

Page 11: ...the compressor With the compressor running turn the adjustment knob of the automatic expansion valve clockwise to raise low side pressure and counterclockwise to lower pressure High Side Pressure Air...

Page 12: ...nstalled on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more people are required to safely move this unit Failure to comp...

Page 13: ...e under side of the base pan near the entry hole for incoming power by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the...

Page 14: ...out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A back flow prevention...

Page 15: ...w alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To fin...

Page 16: ...12 Introduction Models 340 341 342 Notes...

Page 17: ...13 Models 340 341 342 Systems and Controls Section 2 Systems and Controls S Refrigeration System S Torque Control...

Page 18: ...14 Systems and Controls Models 340 341 342 Refrigeration System...

Page 19: ...s soon as the compressor cycles off the timer starts its 10 minute timing period When 10 minutes have elapsed power is sent through the timer to the solenoid The solenoid pulls the operating arm to th...

Page 20: ...or Arm X29556 If the timer microswitch toggle switch or solenoid is faulty simply replace by Note DO NOT attempt any repairs unless the MAIN POWER SUPPLY TO THE FREEZER HAS BEEN DISCONNECTED Failure t...

Page 21: ...17 Models 340 341 342 Troubleshooting Section 3 Troubleshooting S General Troubleshooting Guide S Troubleshooting Torque Components...

Page 22: ...cordingly d The torque rotor bound leaving the torque arm in the COLD position Therefore the compressor will not run Far Right d Free the torque rotor 3 The product is too stiff a The torque rotor bou...

Page 23: ...position Allow the motor to cool and then resume normal operation c The circuit breaker is tripped or the fuse is blown c Reset the circuit breaker or replace the blown fuse 8 The unit is not freezin...

Page 24: ...rotor and torque lever may be damaged B Any distortion or incorrect assembly of the torque rotor will damage the torque components C If incorrectly sized damaged or improperly lubricated o rings are u...

Page 25: ...21 Models 340 341 342 Parts Section 4 Parts S Part Warranty Explanation S Operator Parts Identification S Exploded Views S Complete Parts List S Wiring Diagrams...

Page 26: ...this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry So...

Page 27: ...23 Models 340 341 342 Parts Notes...

Page 28: ...24 Parts Models 340 341 342 340 Exploded View...

Page 29: ...7 23 SLEEVE MOUNTING COMP 039920 24 GROMMET COMPRESSOR MT 039919 25 WASHER 5 16 USS FLAT CR3 000651 26 SCREW 5 16 18X1 1 2 HEX 001894 ITEM DESCRIPTION PART NO 27 COMPRESSOR AJA7455ZXA 050301 12 28 SWI...

Page 30: ...26 Parts Models 340 341 342 340 Operator Parts Identification Model 340...

Page 31: ...Hopper Cover 038375 3 Tube Feed 015176 9 4 Panel Rear 047008 5 Louver Side Top 051192 6 Panel Right Side 047007 7 Leg 4 013458 Item Description Part No 8 Skirt Air Flow 049069 9 Pan Drip 19 1 2 Long 0...

Page 32: ...28 Parts Models 340 341 342 120220 341 Exploded View...

Page 33: ...WHIZ FLANGE 017327 24 GUIDE A DRIP PAN X47190 25 PULLEY AK23 1 2 013997 26 MOTOR 1 4 HP 115V 60HZ 1PH 014477 12 MOTOR 1 4 HP 209 230V 60HZ 1PH 014477 27 ITEM DESCRIPTION PART NO 27 SCREW 5 16 18X5 8...

Page 34: ...30 Parts Models 340 341 342 120220 341 Operator Parts Identification...

Page 35: ...Trim Rear Corner 013620 9 Adapter A Caster X18915 10 Wheel Caster 018794 11 Screw 1 4 20 x 3 8 Sltd Rd 011694 12 Angle Panel R 013828 Item Description Part No 13 Caster 4 Swv 5 8 Stem w Brake 034081 1...

Page 36: ...32 Parts Models 340 341 342 120220 342 Exploded View...

Page 37: ...196 25 NUT 5 16 18 WHIZ FLANGE 017327 26 COMPRESSOR RS80C1E CAV 224 115V 60HZ 1PH 051958 12 COMPRESSOR RS80C1E CAV 224 208 230V 60HZ 1PH 051958 27 ITEM DESCRIPTION PART NO 27 VALVE EXP AUTO 1 4SX1 4 0...

Page 38: ...34 Parts Models 340 341 342 120619 342 Operator Parts Identification...

Page 39: ...63 7 Adapter A Caster X18915 8 Wheel Caster 018794 9 Screw 1 4 20 x 3 8 Sltd Round 011694 10 Angle Panel Right 013828 Item Description Part No 11 Caster 4 Swv 5 8 Stem w Brake 034081 12 Panel Service...

Page 40: ...TER ICE 047735 7 O RING 291 ID x 080 W 018550 8 TORQUE ASSEMBLY X14488 9 BEARING GUIDE 014496 10 GASKET DOOR 5 109 D x 5 63 014030 ITEM DESCRIPTION PART NO 11 BEARING FRONT 013116 12 BEATER A 7 QT 1 P...

Page 41: ...37 Models 340 341 342 Parts 120814 Model 342 Beater Door A Self Closing Prime Plug Door...

Page 42: ...OR A PARTIAL SELF CLOSE X80663 8 O RING 563 OD X 070W 013 043758 9 PLUG PRIME 050405 10 HANDLE A DRAW X47384 11 BUSTER ICE 047735 12 NUT STUD 029880 ITEM DESCRIPTION PART NO 13 O RING 291 OD X 080 W 0...

Page 43: ...OX CONTROL 049041 4 CONTROL MIX LEVEL 031799 12 CONTROL MIX LEVEL 031799 27 5 SCREW 8X1 4 SL HEX HD B 009894 6 RELAY 3 POLE 115V 012725 12 RELAY 3 POLE 208 240V 012725 33 ITEM DESCRIPTION PART NO 7 LU...

Page 44: ...3 SCREW 8X1 4 SL HEX HD 009894 4 CONTROL MIX LEVEL 031799 12 CONTROL MIX LEVEL 031799 27 5 LUG GROUNDING 260 020928 ITEM DESCRIPTION PART NO 6 SCREW 10 32X1 2 MF HEX CAP 020982 7 NUT 10 32 MF LOCK 020...

Page 45: ...START COMPRESSOR 047609 4 CONNECTOR BX 3 8 STR 2 014569 5 SLEEVE WIRE 7 16 ID 020919 20 6 CONNECTOR BX 3 8 90 DEG 001793 ITEM DESCRIPTION PART NO 7 SCREW 10X3 8 SLOTTED HEX 015582 8 COVER CAP RELAY B...

Page 46: ...0953 3 WASHER 8 EXTERNAL TOOTH 000964 4 SLEEVE WIRE 7 16 ID 020919 20 5 CONNECTOR BX 3 8 STR 2 014569 6 SLEEVE WIRE 7 16 ID 020919 15 ITEM DESCRIPTION PART NO 7 COVER CAP RELAY BOX 030315 8 SCREW 10X3...

Page 47: ...NAL TOOTH LOCK 000964 4 SLEEVE WIRE 330 ID 020918 12 5 CONNECTOR BX 3 8 STR 2 014569 6 CONNECTOR BX 3 8 90 DEG 001793 7 SLEEVE WIRE 7 16 ID 020919 24 8 COVER CAP RELAY BOX 030315 ITEM DESCRIPTION PART...

Page 48: ...0077 4 BUSHING SNAP 11 16 ID X 7 8 010548 5 RELAY START COMPRESSOR 115V 080055 RELAY START COMPRESSOR 208 230V 080056 6 SCREW 8X1 4 SLTD HEX WASH 009894 ITEM DESCRIPTION PART NO 7 SCREW 10X3 8 SLOTTED...

Page 49: ...2 RELAY START COMPRESSOR 208 230V 051957 27 2 SCREW 10 X 3 8 TYPE B HEX 015582 3 CAPACITOR RUN 25UF 370VAC 115V 023739 CAPACITOR RUN 20UF 440V 208 230V 012906 ITEM DESCRIPTION PART NO 4 CAPACITOR STAR...

Page 50: ...41 342 115 60 1 ITEM DESCRIPTION PART NO 1 HOUSING BLOWER W FAN 058739 2 SCREEN BLOWER 030158 3 MOTOR BLOWER FAN 120V 60HZ 049355 12 4 BRACKET CAPACITOR 031205 ITEM DESCRIPTION PART NO 5 CAPACITOR RUN...

Page 51: ...dels 340 341 342 Parts Blower Assembly X53725 27 Model 341 208 230 60 1 ITEM DESCRIPTION PART NO 1 MOTOR BLOWER FAN 053481 27 2 HOUSING BLOWER 6 POLE 053728 ITEM DESCRIPTION PART NO 3 SCREEN BLOWER 05...

Page 52: ...08 230 60 1 ITEM DESCRIPTION PART NO 1 HOUSING BLOWER 4 POLE 053727 2 MOTOR BLOWER FAN HIGH OUTPUT 053480 27 3 BOOT CAPACITOR INSULATING 031314 ITEM DESCRIPTION PART NO 4 CAPACITOR RUN 10 UF 370V 0330...

Page 53: ...BUSHING 037904 1c BRACKET CONTROL 052610 1d NUT 5 16 18 WHIZ FLANGE 017327 1e INSULATOR ARMITE 4 HOLE 012992 1f SWITCH LEVER SPDT 20A 12 027026 ITEM DESCRIPTION PART NO 1g SCREW 6 32X7 8 TAPTITE RD 0...

Page 54: ...000 WASHER BEARING LOCK 012864 1 1 2 000 BEATER A 7QT 1 PIN SUPPORT X46233 1 1 2 103 REPLACES X13693 BLADE SCRAPER PLASTIC 9 13 16L 046237 2 2 4 000 REPLACES 024785 CLIP SCRAPER BLADE 8 75 INCH 04623...

Page 55: ...COMPRESSOR 047609 1 103 SLEEVE MOUNTING COMP AE 039920 4 000 GROMMET COMPRESSOR MT AE AK 039919 4 000 COMPRESSOR L63B562BBCB BRISTOL 048727 27E 1 1 512 208 230V 60HZ 1PH CAPACITOR RUN 30UF 370V 038487...

Page 56: ...230V 60HZ 1PH CAPACITOR RUN 30UF 370V 038487 1 103 CAPACITOR START 161 193UF 25 031790 1 103 RELAY START COMPRESSOR 047067 1 103 COMPRESSOR L63B562DBLB 048727 33E 1 512 208 230V 60HZ 3PH COMPRESSOR CA...

Page 57: ...30V 60HZ 1PH J8071822 UP 134 DIAGRAM WIRING 342 052720 33 2 000 208 230V 60HZ 3PH DOOR A PARTIAL 340 350 450 X39248 SER 1 1 2 103 BUSTER ICE 047735 1 1 2 103 GASKET DOOR 5 109 ID X 5 630OD 016672 1 1...

Page 58: ...G 013458 4 103 340 J8120000 UP 115V 340 J9026004 UP 230V LIGHT AMBER RECT 250VAC ADD MIX 047141 12 1 1 2 103 341 J9012199 UP 342 J8071822 UP 134 137 LIGHT INDICATOR RED RECT 023056 1 1 2 103 OLD STYLE...

Page 59: ...4439 SP1 1 103 PANEL SIDE 342 L 069036 1 103 S N M1094874 UP PANEL SIDE 342 R 069037 1 103 S N M1094874 UP PANEL A SIDE X44853 SER 1 103 S N M1094873 PRIOR PANEL A SIDE X44855 SER 1 103 S N M1094873 P...

Page 60: ...97 1 1 2 103 HARD SLUSH SWITCH A TORQUE 340 341 342 X29601 SP 1 1 2 103 M2071769 UP REPLACES X29601 SER BUSHING 452 037904 2 2 2 103 HUB A ARM X52608 1 1 1 103 E RING 075754 1 1 1 103 SWITCH LEVER SPD...

Page 61: ...RY QUEEN 340 063544 1 000 SPRING TORQUE BLUE 029259 1 103 TORQUE A 342 SOFT SLUS X27027 1 1 103 034227HWGK ROHS COMP SELF CLS PURGE DOOR REFRIG HPR 4 MIN TIMER 1 2HP MTR ARM A ANTICIPATOR ICE BUSTE X5...

Page 62: ...7 2 103 VALVE ACCESS 1 4FL X 3 8SOLDER 043232 2 103 TUBE FEED NON REVERS 3 8 HOLE 015176 9 2 103 VALVE ACCESS 1 4FL X 1 4S 044404 2 103 VALVE EPR 1 4S 022665 2 103 WATER COOLED ACCUMULATOR COPPER 2 DI...

Page 63: ...048766 1 1 103 220 240V 50HZ 1PH COMPRESSOR L63B562DBVB 048727 58E 1 512 380 415V 50HZ 3N COMPRESSOR CAJ4517ZF 069552 40 2 512 220 240V 50HZ 1PH CAPACITOR RUN 17 5UF 400V 080280 2 103 CAPACITOR START...

Page 64: ...03 PIN A VALVE HANDLE X25929 1 2 103 PLUG PRIME 430 STNLS 050405 1 2 103 O RING 563 OD X 070W 0 043758 1 2 000 VALVE DRAW SLUSH ICE BU 047734 1 2 103 O RING 1 OD X 139W 032504 2 4 000 DIAGRAM WIRING 0...

Page 65: ...5 1 1 2 103 SOFT SLUSH ARM TORQUE 340 341 342 029549 1 2 103 TORQUE A 342 SOFT SLUSH X27027 1 1 2 103 SPRING TORQUE RED 020232 1 2 103 SPRING TORQUE BLUE 029259 1 2 103 VALVE ACCESS 1 4FL X 3 8S 04323...

Page 66: ...DOOR A PARTIAL 430 PRIME X50403 SER 1 103 BUSTER ICE 047735 1 103 GASKET DOOR 5 109 ID X 5 014030 1 000 HANDLE A DRAW SLUSH BLACK X47384 1 103 PIN A VALVE HANDLE X25929 1 103 PLUG PRIME 430 STNLS 0504...

Page 67: ...YCLE 30 1000SEC OFF 038054 27 1 103 TUBE FEED 9 32 HOLE 053062 6 1 103 TUBE FEED 3 8 HOLE 053062 SP9 1 103 OPTIONAL SIZE VALVE ACCESS 1 4MFL X 3 8ODS 053565 2 103 VALVE ACCESS 1 4FL X 1 4S 044404 1 10...

Page 68: ...Models 340 341 049359 Rev 4 12...

Page 69: ...Model 341 049359 33 Rev 4 12...

Page 70: ...Model 340 341 049359 40 Rev 4 12...

Page 71: ...Model 341 049359 58 Rev 4 12...

Page 72: ...Model 342 052720 12 Rev 4 12...

Page 73: ...Model 342 052720 27 Rev 4 12...

Page 74: ...Model 342 052720 33 Rev 4 12...

Page 75: ...Model 342 052720 40 Rev 4 12...

Page 76: ...Model 342 052720 58 Rev 4 12...