Taylor 490, Operating Instructions Manual

Page 1: ...Model 490 Shake Freezer Operating Instructions 050271 M 2 96...

Page 2: ...Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps Part Number E February 1996 Taylor All rights reserved 050271 M The word Taylor and the Crown design are r...

Page 3: ...gerant 3 Section 2 To the Operator 4 Section 3 Safety 5 Section 4 Operator Parts Identification 7 Model 490 7 Beater Door Asssembly 8 Section 5 Important To the Operator 9 Indicator Lights Add Mix Mix...

Page 4: ...ement Schedule 23 Section 10 Parts List 24 Wiring Diagrams 30 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice E Februar...

Page 5: ...e to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be perf...

Page 6: ...ncoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is inten...

Page 7: ...the diagram printed on the motor Electrical connections are made directly to the terminal block provided in the main control box Refrigerant In consideration of our environment Taylor proudly uses on...

Page 8: ...3 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate coll...

Page 9: ...ions may result in serious electrical shock S DO NOT operate the freezer unless it is properly grounded S DO NOT operate the freezer with larger fuses than specified on the freezer data label S DO NOT...

Page 10: ...comply may result in personal injury or equipment damage Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the...

Page 11: ...ntification Model 490 Figure 1 Item Description Part Number 1 Hopper Cover A X38458 SER 1a Knob Mix Cover 025429 2 Gasket Hopper Cover 038375 3 Deflector Air 048549 Item Description Part Number 4 Coll...

Page 12: ...Assembly X30272 SER 2 Gasket Door 016672 3 Front Bearing 013116 4 Beater Assembly X46233 5 Scraper Blade 046237 6 Clip Scraper Blade 046238 Item Description Part No 7 Beater Shaft 036412 8 Seal Beater...

Page 13: ...echanism protects the beater motor from an overload condition Should an overload occur the overload mechanism will discontinue machine operation To properly reset the freezer place the control switch...

Page 14: ...te When lubricating parts use an approved food grade lubricant Example Taylor Lube Step 1 Install the drive shaft Slide the o ring into the first groove on the drive shaft Lubricate the groove and the...

Page 15: ...freezing cylinder Figure 6 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will...

Page 16: ...ugh the beater in the freezing cylinder With the door seated on the freezer studs install the handscrews Tighten equally in a criss cross pattern to insure the door is snug Figure 11 Rotate the draw v...

Page 17: ...ion examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution into the hopper and all...

Page 18: ...ound the top edge of the mix hopper Stand the air tube in the corner of the mix hopper Figure 18 Priming Prime the machine as close to the time of first product draw as possible Step 1 With a mix pail...

Page 19: ...ace the control switch in the OFF position Step 2 Remove the hopper cover gasket and air tube Take these items to the sink for cleaning Step 3 If local health codes permit the use of rerun place a san...

Page 20: ...and raise the draw arm Draw off all the cleaning solution When the solution stops flowing from the door spout lower the draw arm and place the control switch in the OFF position Disassembly Note Failu...

Page 21: ...rear o ring first This will allow the o ring to slide over the forward o rings without falling into the open grooves Step 5 Thoroughly brush clean all disassembled parts in the cleaning solution makin...

Page 22: ...CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim of...

Page 23: ...be replaced only by an authorized Taylor mechanic Winter Storage To protect the freezer during the winter months when the place of business is closed it is important that certain precautions be follo...

Page 24: ...er with mix 14 2 Product too stiff a EVC control set incorrectly a Contact service technician b Inadequate mix in hopper b Fill hopper with mix 14 3 Product too soft a EVC control set incorrectly a Co...

Page 25: ...a Missing or worn drive shaft seal on drive shaft a Install or replace regularly 23 b Drive shaft seal installed inside out b Install seal properly 10 c Missing or worn drive shaft o ring c Install or...

Page 26: ...ROBABLE CAUSE REMEDY PAGE REF 11 Product not feeding into freezing cylinder a Inadequate level of mix in the mix hopper a Fill the mix hopper with mix 14 b Mix inlet hole frozen b Mix hopper temperatu...

Page 27: ...de X Drive Shaft Seal X Drive Shaft O Ring X Freezer Door Gasket X Front Bearing X Draw Valve O Ring X White Bristle Brush 3 x 7 Inspect Replace if Necessary Minimum White Bristle Brush 1 1 2 x 2 Insp...

Page 28: ...MP FEED T 013072 000 BRUSH DRAW VALVE 1 1 2 OD X 3 014753 000 S N K8054099 UP REPLACES 013073 BETTER FIT BRUSH MIX PUMP BODY 3 X7 WHITE 023316 000 COMPRESSOR L63B562BBCB 048727 27E 512 S N K5085883 UP...

Page 29: ...8549 103 DIAGRAM WIRING 390 047730 27 000 208 230V 60HZ 1PH DIAGRAM WIRING 390 047730 33 000 208 230V 60HZ 3PH DOOR PARTIAL 1 SPOUT SHAKE X30272 SER 103 GASKET DOOR 5 177ID X 5 938OD 016672 000 KNOB D...

Page 30: ...REPLACES X47219 27 135 LOUVER SIDE TOP 051192 103 LUBRICANT SUPER TAYLOR 047518 000 MOTOR 1 2 HP 059742 27 212 GE S N K6035004 UP CAPACITOR RUN 10UF 370V 059998 103 CAPACITOR START 72 88UF 330V 059757...

Page 31: ...50 60 066795 33 103 RELAY DPDT 20 A 24VAC 026581 03 103 SANITIZER KAY 5 CASE 125 PCKTS 041082 000 SENSOR A EVC SLUSH 15 X66231M 103 S N K8027256 UP SENSOR A EVC SLUSH 15 X44354 103 S N K8025458 PRIOR...

Page 32: ...8777 103 CLAMP HOSE ADJ 7 16 X 25 32 010031 000 CONDENSER WC SPIRAL 11 1 2 OD 049309 103 COUPLING 3 8 NPT BLACK PIPE 010878 103 HOSE RUBBER 1 2 ID X 7 8 OD R50200 000 MOTOR FAN 9 WATT 1550RPM CW 01276...

Page 33: ...12 S N K8115636 PRIOR 220 240V 50HZ 1PH COPELAND CAPACITOR RUN 20UF 370V 023606 103 CAPACITOR START 64 77UF 250V 051960 103 RELAY START COMPRESSOR 051957 40 103 FUSE 1 AMP BUSS GLR 1 050449 000 HOLDER...

Page 34: ...Model 490 047730 27 Rev 10 08...

Page 35: ...Model 490 047730 33 Rev 10 08...