Taylor Model C043, Operating Instructions Manual

Page 1: ...Model C043 General Market Custard Machine Operating Instructions 068359 M 7 22 10 ...

Page 2: ... Maximum Fuse Size Amps Minimum Wire Ampacity Amps Part Number Information found on RC35 data label Model Number Serial Numbers Electrical Specs Voltage Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps E July 2010 Taylor All rights reserved 068359 M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Taylor Company...

Page 3: ...portant to Operator 13 Section 6 Operating Procedures 14 Assembly 14 Sanitizing 18 Priming Custard 21 Priming Lemon Ice 23 Hold Cycle During Operation 26 Resuming Production During Operation 28 Preparing for Shutdown 29 Rinsing 31 Cleaning 33 Disassembly 35 Brush Cleaning 36 Section 7 Important Operator Checklist 39 During Cleaning and Sanitizing 39 Troubleshooting Bacterial Count 39 Regular Maint...

Page 4: ... Lists 44 Wiring Diagrams 53 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice E July 2010 Taylor All rights reserved 068359 M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 ...

Page 5: ...ving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician This unit has many sharp edges that can cause severe injuries Site Preparation Review the area where the unit will be installed before uncrating the unit Make sure all possible hazards to the user or equipment have been addressed Air Cooled Units DO NOT ob...

Page 6: ... to the machine This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame Stationary appliances which are not equipped with a power cord and a plug or another device to ...

Page 7: ...t liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding thes...

Page 8: ...d as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressors on this machine are warranted for the term indicated on the warran...

Page 9: ...ons may result in serious electrical shock CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK S DO NOT operate the freezer with larger fuses than specified on the freezer data label S DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected S Stationary appliances which are not equipped wi...

Page 10: ... must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit DO NOT obstruct air intake and discharge openings C043 The minimum air clearance requirement is 3 76 mm on one side and the rear of the unit and 0 on the other side Note A minimum clearance of 36 914 mm is required on one side to allow for the installation and removal of th...

Page 11: ...7 Model C043 Safety Notes ...

Page 12: ...8 Model C043 Operator Parts Identification Section 4 Operator Parts Identification C043 Figure 1 ...

Page 13: ...X64316 5 ROD FLOW CONTROL 063593 6 TUBE A FEED PLASTIC X67453 7 PANEL A REAR X63715 8 SCREW 1 4 20X3 8 PHIL TRUSS 038872 9 COVER A PANEL SIDE C043 X65637 ITEM DESCRIPTION PART NO 10 PANEL A SIDE RIGHT X63720 11 LEG 8 2 OD 3 4 10 STUD HEX 044652 12 SCREW 1 4 20 X 3 8 PHIL TRUS 038872 13 HANDLE STNLS FLUSH PULL 019043 14 CHUTE LONG 063619 15 CHUTE SHORT 063618 16 PANEL A SIDE LEFT X63724 17 NUT STUD...

Page 14: ...10 Model C043 Operator Parts Identification Beater Door Hopper Assemblies Figure 2 ...

Page 15: ...c X63611 SER 2a NUT STUD 043666 2b PLATE DRAW ARM 063614 2c DOOR 063612 3 NUT STUD 034383 4 GASKET DOOR HT 4 DOUBLE 048926 5 BEARING DOOR FRONT 064315 ITEM DESCRIPTION PART NO 6 BLADE SCRAPER 30 PITCH 063656 7 SPRING DASHER BLADE 063693 8 BLADE SCRAPER REAR 063640 9 SHAFT A DASHER X63689 10 SEAL DRIVE SHAFT 032560 11 TUBE A FEED PLASTIC X67453 12 ROD FLOW CONTROL 063593 ...

Page 16: ... X7 023316 6 BRUSH END DOOR SPOUT SS 039719 ITEM DESCRIPTION PART NO 7 TOOL DASHER SHAFT REMOVE 063623 8 SANITIZER SEE NOTE 9 KIT A TUNE UP X64743 10 RAKE FINGERGUARD 064888 11 TIMER COUNTDOWN DIGITAL 065425 12 CHUTE LONG 063619 For replacement brush heads only order 063843 1 and 063844 1 A sample container of sanitizer is sent with the unit For reorders order Stera Sheen part no 055492 100 packs ...

Page 17: ...e During No Sale periods place the switch in the HOLD position to keep the product refrigerated in the freezing cylinder Flow Adjustment Knob The flow adjustment knob adjusts the flow of product into the freezing cylinders Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Mix Low Indicator Light When the mix low indicator light ...

Page 18: ...d laid out to air dry from the previous brush cleaning The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh mix If you are disassembling the freezer for the first time or need information to get to this starting point in our instructions turn to Disassembly on page 35 and start there Assembly MAKE SURE THE BEATER MOTOR SWI...

Page 19: ...with 1 4 6 mm more lubricant and lubricate the flat side of the seal that fits onto the rear shell bearing Figure 8 Step 5 Lubricate the beater shaft IMPORTANT DO NOT lubricate the hex end of the beater shaft Figure 9 Step 6 Inspect each scraper blade for any nicks or signs of excessive wear If any nicks or signs of wear are present replace the blade Figure 10 ...

Page 20: ...g cylinder until the blade is held in place by the freezing cylinder Rotate the beater shaft counter clockwise until the next set of pins is facing up Step 11 Continue adding leaf springs and short scraper blades to the beater shaft until all 12 blades are installed Step 12 Slide the beater shaft into the freezing cylinder rotating the beater shaft slightly counter clockwise Engage the hex end fir...

Page 21: ...that the gasket is correctly positioned verify that the middle section of the gasket is arched upward If the middle section of the gasket is concave or extends into the middle of the seal turn the gasket over as it is upside down Figure 16 Step 3 Seat the door on the freezer studs To ensure the door gasket doesn t fall off hold the door flush with the freezing cylinder with one hand while installi...

Page 22: ... the flow control rod flat on the bottom of the hopper Figure 18 Step 3 Place the product chutes in the hopper Figure 19 Step 4 Make sure the draw arm plate is closed and the short door stud nuts are snug Figure 20 Step 5 Attach the splash guards to the door studs Figure 21 Step 6 Make sure the refrigeration switch and the hopper refrigeration switch are in the OFF position Figure 22 IMPORTANT Ref...

Page 23: ...the mix hopper Figure 25 Step 10 Place the beater switch in the ON position and set the timer for five minutes Figure 26 Step 11 After five minutes have elapsed open the draw arm plate and drain the sanitizer into the empty mix pail Note If your machine is equipped with a trough drain the sanitizer into the trough Step 12 Place the beater switch in the OFF position and the flow adjustment knob in ...

Page 24: ...Step 15 Install the feed tube assembly into the mix inlet hole located at the bottom of the hopper Make sure the feed tube is completely seated in the mix inlet hole Figure 30 Step 16 Place one end of the flow control rod into the hole located on the feed tube Place the other end of the rod into the hole on the front flow control lever Figure 31 Step 17 Discard the sanitizer Repeat these steps for...

Page 25: ...ure 32 Note The flow adjustment knob is used to adjust the flow of mix Turning the adjustment knob clockwise increases the flow A counter clockwise turn decreases the flow Adjust the mix flow as needed to maintain proper product consistency Step 2 On the front half of the hoppers install the hopper covers that have the raised lip Figure 33 Step 3 Place the hopper refrigeration knob in the ON posit...

Page 26: ...the beater switch is on Figure 36 Step 7 After one minute has expired turn the flow adjustment knob to 1 1 2 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Figure 37 Step 8 After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait ...

Page 27: ...d to maintain proper product consistency For maximum capacity make sure the hopper is full and the flow is adjusted as high as possible within the acceptable product temperature range Figure 40 Step 12 When the desired amount is obtained and more custard will be made later follow the Hold Cycle During Operation instructions starting on page 26 Step 13 Repeat these steps for the remaining freezing ...

Page 28: ...ull Figure 44 Step 6 Turn the flow adjustment knob to 1 1 2 and set the timer for one minute Note Whenever adjustments are made always turn the adjustment knob all the way to 5 and then back to the desired number Figure 45 Step 7 After one minute has expired place the beater and refrigeration switches in the ON position and set the timer for three minutes Figure 46 Step 8 After three minutes have ...

Page 29: ...Continue to run the frozen lemon ice into the holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency Turn the flow adjustment knob clockwise if the product is too firm and counter clockwise if the product is too soft Figure 50 Step 12 Place the lemon ice freezing cylinder refrigeration switch in the OFF position between runs If a c...

Page 30: ... minute Figure 52 Step 2 After one minute has expired place the refrigeration switch in the HOLD position for custard Note The HOLD cycle is not used for lemon ice Figure 53 Step 3 When the frozen custard stops flowing takes approximately two minutes place the beater motor switch in the OFF position Figure 54 Step 4 Use the rake to remove as much custard from the product door as possible Figure 55...

Page 31: ...and sanitizing Figure 57 Step 7 Close the dipping cabinet cover Step 8 Prepare a squeeze bottle of approved 100 PPM sanitizing solution Squeeze the sanitizing solution around the draw arm plate and stud nuts to remove any left over product If necessary brush clean the area with the door spout brush and rinse with the sanitizing solution Figure 58 Step 9 Repeat these steps for the remaining freezin...

Page 32: ...imer for one minute After the minute expires open the flow control assembly to 1 1 2 and set the timer for three minutes Note Whenever an adjustment is made first turn the adjustment knob all the way to 5 and then back to the desired number Figure 61 Step 4 After three minutes have expired open the draw arm plate If the custard is too soft close the draw arm plate and wait one minute Repeat as nec...

Page 33: ...frozen custard into the holding cabinet until the desired amount is obtained Adjust the mix flow as needed to maintain proper product consistency When the desired amount is obtained and more custard will be made later follow the Hold Cycle During Operation instructions starting on page 26 Figure 65 Preparing for Shutdown Perform the following procedures to remove the remaining custard in the freez...

Page 34: ...mix through the freezing cylinder and properly dispose of the mix Figure 69 Note If local health codes permit the use of rerun place a sanitized NSF approved rerun container beneath the opening of the front plate and run the remaining mix into the container See page 39 for instructions regarding the proper use of rerun Step 6 After all the custard has drained from the hopper remove the hopper cove...

Page 35: ...efrigeration switch is in the OFF position Figure 72 Step 3 Close the draw arm plate and remove the product chute Figure 73 Step 4 Install the splash guard Figure 74 Step 5 With a pail beneath the draw arm plate pour four gallons 15 liters of cool clean water into the hopper Note Use the faucet if the machine is equipped with one Figure 75 ...

Page 36: ...ch in the ON position Figure 77 Step 8 Open the draw plate and drain the rinse water from the freezing cylinder Figure 78 Step 9 Repeat this procedure until all mix residue is gone and the water is clear Step 10 Place the beater switch in the OFF position Figure 79 Step 11 Repeat these steps for the remaining freezing cylinders ...

Page 37: ...e Figure 81 Step 3 Using lukewarm water prepare an approved 100 PPM sanitizing solution examples 5 gal 19 liters of Kay 5R or 4 gal 15 liters of Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 4 Pour the cleaning solution into the hopper Brush clean the sides and bottom of the hopper Figure 82 Step 5 MAKE SURE THE BEATER SWITCH IS IN THE OFF POSITION Figure 83 Step 6 ...

Page 38: ...lace the beater switch in the ON position Set the timer for five minutes Figure 86 Step 9 After five minutes has elapsed open the draw arm plate and drain all the solution from the freezing cylinder Figure 87 Step 10 Place the beater switch in the OFF position Figure 88 Step 11 Repeat these steps for each freezing cylinder ...

Page 39: ...gure 90 Step 3 Remove the front bearing from the door or beater shaft Figure 91 Step 4 While removing the beater shaft take each blade and leaf spring off and place them in a container for cleaning Figure 92 Step 5 Remove the rear seal from the beater shaft Use a single use towel to remove the lubricant from the seal before taking it to the sink for cleaning Figure 93 ...

Page 40: ... Step 7 Take all the parts to the sink for complete disassembly and brush cleaning Step 8 Repeat these steps for each freezing cylinder Brush Cleaning IMPORTANT Failure to follow these cleaning procedures may result in bacterial contamination of the frozen custard product Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFAC TU...

Page 41: ...removed Figure 96 Step 3 Use the double ended brush to clean the inside of the feed tube Figure 97 Step 4 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearing at the back of each freezing cylinder with the black bristle brush Figure 98 Step 5 Brush clean the freezing cylinder with the long white brush Figure 99 ...

Page 42: ...WATER AND FOLLOW THE MANUFAC TURER S SPECIFICATIONS Figure 100 Step 7 Repeat Step 2 using the sanitizing solution Step 8 Place all cleaned parts on a clean dry surface to air dry overnight Step 9 Empty clean and reinstall the rear drip pan Figure 101 Step 10 Wipe clean all exterior surfaces of the freezer with a clean sanitized towel ...

Page 43: ...HE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard Mix the rerun with fresh mix in a ratio of 50 50 during the days operation j 6 On a designated day of the week run the mix as low as feasible and discard it after closing This will break the ...

Page 44: ... be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to...

Page 45: ...n b Call an authorized service technician 5 The mix low indicator is illuminated and the product is too stiff a The level of mix in the mix hopper is inadequate and the flow rate is too slow a Fill the hopper with mix if further production is required If no further production is required open the flow control all the way and place the refrigeration switch in the OFF position 21 23 6 Beater motor w...

Page 46: ...LACE IF NECESSARY MINIMUM BRUSH DRAW VALVE 1 OD X 2 X17 INSPECT REPLACE IF NECESSARY MINIMUM BRUSH BARREL INSPECT REPLACE IF NECESSARY MINIMUM BRUSH REAR BRG INSPECT REPLACE IF NECESSARY MINIMUM BRUSH MIX PUMP BODY 3 X7 INSPECT REPLACE IF NECESSARY MINIMUM BRUSH END DOOR SPOUT SS INSPECT REPLACE IF NECESSARY MINIMUM GASKET DOOR X BEARING DOOR FRONT X SEAL DRIVE SHAFT X ...

Page 47: ...nal date of unit installation with a replacement parts warranty of twelve months Class 000 Parts Class 000 parts are considered wear items no warranty Class Parts See warranty explanation on the back of the check out card CAUTION Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized...

Page 48: ...EL CUSTARD 063843 1 1 000 NO HANDLE BRUSH DBL END PUMP FEED TUBE 013072 1 000 BRUSH DRAW VALVE 1 OD X 2 X17 013073 1 000 BRUSH END DOOR SPOUT SS HT 039719 1 000 BRUSH MIX PUMP BODY 3 X 7 WH 023316 1 000 BRUSH REAR BRG CUSTARD 063844 1 000 COMPLETE WITH HANDLE BRUSH REAR BRG CUSTARD 063844 1 1 000 NO HANDLE BUSHING 235ID X 490L CO43 064278 6 000 COVER BUSHING RUBBER MOUNT 012258 6 103 BUSHING SNAP ...

Page 49: ...AN C043 065871 1 000 DECAL TROUBLESHOOT 038374 1 000 DEFLECTOR SPLASH C043 063628 3 103 DOOR A C043 PARTIAL X63611 SER 3 103 DOOR W GUARD PINS MAGNET PLUG STUD BEARING DOOR FRONT C043 064315 3 000 GASKET DOOR HT 4 DOUBLE 048926 3 000 INTERLOCK A DOOR C043 X65657 3 103 NUT STUD 345 346 349 355 043666 9 103 PLATE DRAW ARM C043 063614 3 103 STUD DRAW ARM C043 063617 9 103 DIAGRAM WIRING C043 063943 3...

Page 50: ... THERM PRB 064230 3 103 HARNESS WIRE CO43 DOOR INTLK 064231 3 103 HINGE A MOTOR X25703 3 103 HOOD A MIX CAN C043 X63606 1 103 HUB 5 8 BORE SPLIT 027815 3 103 INTERLOCK A DOOR C043 X65657 3 103 SEE DOOR SWITCH REED DOOR INTERLOCK 6 056249 3 103 SPRING INTERLOCK DOOR 065409 3 000 KIT A TUNE UP C043 X64743 1 000 BEARING DOOR FRONT C043 064315 3 000 GASKET DOOR HT 4 DOUBLE 048926 3 000 SEAL DRIVE SHAF...

Page 51: ...59 3 103 PLUG HOLE 7 8 DIA BLACK 010077 1 000 FAUCET OPENING PROBE A MIX LOW HT X42077 3 103 MIX CAN DISC PROBE SQ HOLE 030965 3 103 SPACER PROBE SQ HOLE 030966 3 103 NUT 10 32 HEX MACHINE SCREW 005598 6 000 PROBE THERMISTOR BARREL 2 TOL 038061 BLK 4 103 RAKE FINGER GUARD C043 064888 1 103 K6110000 UP RELAY DPDT 24VAC 30A 277V 054703 03 3 103 ROD FLOW CONTROL 063593 3 103 ROD MIX CAN SUPPORT C043 ...

Page 52: ...6 SH 034383 12 103 SWITCH PRESSURE 440 PSI SOLDER 048230 1 103 LINE A DISCHARGE AUX C043 SWITCH ROTARY OFF ON 063702 4 103 SWITCH ROTARY ON OFF ON 063703 3 103 TIMER COUNTDOWN DIGITAL C043 065425 1 103 TOOL DASHER SHAFT REMOVE CO43 063623 1 103 TRANS 240V PR1 24V SEC 10 VA 030132 27 6 103 TRANS CONT ANTICIPATOR 20 VA 016352 12 1 103 TRAY A DRIP C043 X63636 1 103 TRIM CORNER FRONT LEFT C043 063714 ...

Page 53: ...4 3 103 VALVE SHUTOFF 3 8 ODF 063918 3 103 LINE A LIQ INLET VALVE C043 VALVE SHUTOFF 7 8 ODF 063947 3 103 LINE A VAL SHUTOFF SUCTION SOL VALVE SOLENOID 7 16 ORF 5 8ODF 048626 27 3 103 LINE A VAL SHUTOFF SUCTION SOL VALVE SOLENOID 7 64ORF X 1 4S 043449 27 3 103 VARISTOR A SLEEVE TERMINAL X31547 4 103 AVAILABLE FOR SERVICE TOOL A ALIGNMENT X66340 1 103 Model C043 ...

Page 54: ...MPRESSOR L63A183DBDA 048741 33 1 512 S N K9091779 PRIOR HEATER COMPRESSOR CRANKCASE 049518 1 103 S N K9091779 PRIOR CONDENSER AC 20X18X2 6 3 ROW 064451 1 103 NUT 1 4 20 WHIZ FLANGE LOCK 017523 4 000 CONDENSER SCREW 1 4 20X5 8 SERRATED HWH 017522 4 000 CONDENSER COUPLING BULKHEAD 5 8OD COPPER 048423 1 103 COUPLING BULKHEAD 3 8OD COPPER 048425 1 103 DECAL REFRIGERATE SUCTION SYM 049204 1 000 DECAL R...

Page 55: ...EFRIGERANT 16 064252 1 103 RELAY 3 POLE 20A 208 240 50 60 012725 33 1 103 SCREW 10X3 8 SLOTTED HEX WSHR 015582 8 000 SHROUD COND SCREW 10X3 8 SLOTTED HEX WSHR 015582 9 000 BASE SIDE SCREW 10X3 8 SLOTTED HEX WSHR 015582 8 000 SIDE TOP SCREW 10X3 8 SLOTTED HEX WSHR 015582 10 000 COUPLING MOUNT SCREW 10X3 8 SLOTTED HEX WSHR 015582 2 000 CAP RELAY SCREW 10X3 8 SLOTTED HEX WSHR 015582 6 000 REAR SIDE P...

Page 56: ...OL PRESSUR HEAD ORI 063849 1 103 VALVE ACCESS 1 4FL X 1 4SOLDER 044404 1 103 LINE A DISCHARGE INLET RC35 VALVE REGULATOR CPR 5 8S 025780 1 103 LINE A SUCTION RC35 VALVE CHECK 3 8 3 8 SOLDER 050410 1 103 LINE A RECEIVER INLET RC35 NUT 3 8 16 WHIZ FLANGE LOCK 017329 1 000 RECEIVER Model RC35 ...

Page 57: ...C043 063943 33A Rev 7 10 ...

Page 58: ...C043 063943 33B Rev 7 10 ...