Taylor Taylormate 152, Operator'S Manual

Page 1: ...OPERATOR S MANUAL Model 150 152 162 168 Soft Serve Freezers Original Operating Instructions 028749 M 8 13 08 Original Publication Updated 1 6 15...

Page 2: ...mmercial Refrigeration Inc 028749 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United State...

Page 3: ...Safety 5 Section 4 Operator Parts Identification 7 Model 150 7 Model 152 8 Model 162 9 Model 168 10 Models 150 152 Door Assembly 11 Models 162 168 Door Assembly 12 Models 150 and 152 Accessories 13 Mo...

Page 4: ...efore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the origina...

Page 5: ...or to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equi...

Page 6: ...emove the factory installed cord and strain relief bushing 4 Route incoming permanent wiring through 7 8 22 mm hole in base pan 5 Connect two power supply leads Attach ground earth wire to the groundi...

Page 7: ...t change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block provided in the splice box mounted on the base pan on each sid...

Page 8: ...t signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is complete...

Page 9: ...an or rinse the freezer Failure to follow these instructions may result in serious electrical shock S DO NOT operate the freezer unless it is properly grounded S DO NOT operate the freezer with larger...

Page 10: ...regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit This unit is designed to maintain product temperat...

Page 11: ...om 050430 8 Panel Lower Side 030792 SS 9 Panel Insert 025533 SS 10 Panel A Lower Front X25518 11 Tray Drip 10 7 8 x 4 7 16 025062 12 Shield Splash 11 1 4 x 4 13 16 025063 Item Description Part No 13 D...

Page 12: ...Panel Side Left 051557 6 Pan Drip 11 5 8 Long 027503 7 Leg Plastic 024755 8 Light Amber Round Mix Low 039707 9 Panel Side Right 051558 Item Description Part No 10 Shield Splash 11 1 4 x 4 13 16 025063...

Page 13: ...Pan Drip 19 1 2 Long 035034 7 Panel A Front X30711 8 Light Amber Round Mix Low 039707 9 Decal Decorative Taylor 047666 10 Shield Splash 030789 Item Description Part No 11 Tray Drip 16 7 8 x 4 3 8 030...

Page 14: ...ht Amber Round Mix Low 039707 9 Decal Decorative Taylor 047666 10 Shield Splash 17 5 8 Long 030789 11 Tray Drip 16 7 8 Long 030565 Item Description Part No 12 Panel Upper Side Right 030784 SS 13 Inser...

Page 15: ...763 2 O Ring 7 8 OD x 103 W 014402 3 O Ring 3 4 OD x 103 W 015835 4 Handle Draw 024762 5 Arm Valve Lifter 024761 6 Nut Stud 034829 7 Cap Design 1 010 ID 6 Point 014218 Item Description Part No 8 Door...

Page 16: ...Ring 030930 4 Kit A Door 3 Spt 1 5 Qt Valox X56906 SER 4a Nut Stud 056802 5 Pin A Pivot Short X38539 6 O Ring 5 16 OD x 070 W 016272 7 Handle Draw Valve 030564 Item Description Part No 8 Cap Design 1...

Page 17: ...013071 3 Brush Double Ended 013072 4 Brush Draw Valve 1 OD x 2 x 17 013073 Item Description Part No 5 Brush Mix Pump Body 3 x 7 White 023316 6 Pail 6 Qt 023348 7 Sanitizer Stera Sheen See Note 8 Lubri...

Page 18: ...ring 1 x 2 013071 3 Brush Double Ended 013072 4 Brush Draw Valve 1 x 2 x 17 013073 Item Description Part No 5 Brush Mix Pump Body 3 x 7 023316 6 Pail 6 Qt 023348 7 Sanitizer See Note 8 Lubricant Taylo...

Page 19: ...h 5 Indicator Lights Mix Low Symbol Definitions To better communicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Ta...

Page 20: ...the T Q C The purpose of this solid state control is to sense the viscosity thickness of the product in the freezing cylinder With the power switch in the AUTO position the T Q C will automatically ke...

Page 21: ...ng the STANDBY mode of operation To operate the STANDBY mode of operation Place the power switch in the AUTO position and the mix refrigeration switch in the STANDBY position With sanitized hands remo...

Page 22: ...flavors are available from the end spouts and an equal combination of both is dispensed through the center spout to create a twist effect For the Models 162 and 168 duplicate the procedures where they...

Page 23: ...linder and engage the hex end firmly into the female socket When properly seated the beater will not protrude beyond the front of the freezing cylinder Figure 16 Repeat this step for the second freezi...

Page 24: ...9 Note For the Models 162 168 install the valve seal in the grooves on the center draw valve and lubricate with Taylor Lube This special seal will prevent mix from one freezing cylinder from traveling...

Page 25: ...The draw valve must be raised completely when the draw valve handle is down Figure 24 Note For Models 162 168 slide the o ring onto each pivot pin and lubricate with Taylor Lube Figure 25 Note Models...

Page 26: ...3 8 liters of the sanitizing solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix lev...

Page 27: ...5 Repeat Steps 1 through 7 for the second freezing cylinder on Models 162 168 Priming Prime the machine as close as possible to the time of first product draw Step 1 With a pail beneath the door spout...

Page 28: ...activate the refrigeration cycle When the unit cycles off the product will be ready to serve Repeat the applicable steps for the second freezing cylinder on Models 162 168 Step 7 Slide the rear drip p...

Page 29: ...iters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper the mix level float stem and the mix inlet hole Step 2 With a pail beneath the door spout place the power s...

Page 30: ...the beater assembly ies Step 3 From the freezer door remove the design cap draw valve handle valve lifter arm and draw valve Remove all o rings Models 162 168 From the freezer door remove design caps...

Page 31: ...nt of cleaning solution on the brush j 5 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and is used the following day...

Page 32: ...hopper Condensers must be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Failure to comply may result in electrocution Winter Storage If the p...

Page 33: ...Operating Procedures for proper installation 19 g Product is being drawn off in excess of the freezer s capacity g Stop drawing product and allow the unit to recover 2 The machine will not operate in...

Page 34: ...t service technician 6 Excessive leakage in rear drip pan a A worn or defective o ring is on the beater drive shaft a Replace o rings every 3 months 32 b The rear shell bearing is worn b Contact servi...

Page 35: ...ed for the freezer to operate properly b An extension cord has been placed between the power cord and the wall receptacle b If the extension cord is used it must match the power cord in size of circui...

Page 36: ...2 Freezer Door Front Bearing X 1 2 Freezer Door Guide Bearing X 1 2 Draw Valve O Ring X 2 4 Draw Valve Handle O Ring X 1 Center Draw Valve Seal X 1 Pivot Pin O Ring X 2 Black Bristle Brush 1 x 2 Insp...

Page 37: ...rigeration compressor except service valve Five 5 years Beater motors Two 2 years Beater drive gear Two 2 years Printed circuit boards and Softech controls beginning with serial number H8024200 Two 2...

Page 38: ...ages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including t...

Page 39: ...arts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 If the date of original installat...

Page 40: ...ervice work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated...

Page 41: ...FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY...

Page 42: ...EATER MOTOR FOR MODEL 152 CONNECT INTERNAL BLUE TO TERMINAL 5 AND INTERNAL YELLOW TO TERMINAL 2 FOR CW ROTATION OF GE RBC BEATER MOTOR FOR MODEL 150 CONNECT INTERNAL YELLOW TO TERMINAL 5 AND INTERNAL...

Page 43: ...AIN COMPRESSOR CONTACTOR M MAIN CONDENSER FAN 4 1 2 3 6 5 LATCHING RELAY PUSH BUTTON SWITCH LATCHING RELAY WHT BLK BLK WHT BLK WHITE RED WHT WHT WHT RED RED WHT BLK WHT RED WHT BLK CORD BLACK CORD MAI...

Page 44: ...T MIX LOW TRANSFORMER BLACK BLACK BLACK RED YELLOW YELLOW BLACK L1 N L1 T1 M T2 L2 MAIN COMPRESSOR FIG 1 MAIN COMPRESSOR CONTACTOR MAIN COMPRESSOR CONTACTOR M MAIN CONDENSER FAN 4 1 2 3 6 5 LATCHING R...

Page 45: ...PRESSOR WIRING MODEL TL2A OR TL2 5F W LST FIG 4 RED BLK RED BLACK L1 L2 4 WHT RED GRN YEL 2 BRN RED INTERNAL BLACK INTERNAL A O SMITH 5 HP BEATER MOTOR 024839 27 SEE NOTE 1 WHT PUR WHT BLK WHT BLK WHT...

Page 46: ...LLOW STR C S R BROWN INTERNAL OVERLOAD COMPRESSOR 5 2 6 4 1 BLACK BLACK BLK BLUE BROWN BLACK RUN CAP START CAP BLACK INTERNAL OVERLOAD COMPRESSOR S R C BROWN BROWN 4 BLUE 1 2 5 6 BLACK BLACK GREEN ORA...

Page 47: ...CITOR 047703 COMPRESSOR WIRING MODEL TL3G W HST FIG 4 11 10 13 12 14 SHR CONDENSER FAN GRN YEL GRN YEL GRN YEL GRN YEL GRN YEL CONTROL ENCLOSURE S GRN YEL GRN YEL POWER SUPPLY L1 L2 4 WHT RED GRN YEL...