TBEI Rugby LR-26C, Installation And Operation Manual

Page 1: ...Be Filled In By Installer Hoist Serial Pump Installation and Operation Manual In Service Date Dealer Address City State ZIP Dealer Phone Number Use this manual ONLY if installing or operating a model...

Page 2: ...upplied by TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MODEL LR 26C LR...

Page 3: ...y props are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipm...

Page 4: ...Hoist Installation and Operation Manual Stock No 036268 Page 4 of 27 0 3352 67 1 5 02817 1 5 9 56 02817 1 5 5 1 FIGURE 1 IMPORTANT NR stands for Not Recommended Contact TBEI Rugby Engineering before u...

Page 5: ...30 18 4 TONS 16 5 TONS 14 9 TONS 14 24 NR 14 8 TONS 13 4 TONS 14 12 NR 12 3 TONS 11 2 TONS 15 48 23 7 TONS 21 2 TONS 19 2 TONS 15 42 20 8 TONS 18 5 TONS 16 8 TONS 15 36 NR 16 5 TONS 14 9 TONS 16 48 NR...

Page 6: ...5 TONS 22 TONS 20 TONS 16 18 15 TONS 13 TONS 12 TONS 16 24 16 TONS 14 TONS 13 TONS 16 42 22 TONS 19 TONS 18 TONS 18 18 13 TONS 11 TONS 10 TONS 18 30 15 TONS 13 TONS 12 TONS 18 42 18 TONS 16 TONS 14 TO...

Page 7: ...ONS 16 36 21 1 TONS 18 9 TONS 17 2 TONS 17 48 23 4 TONS 21 0 TONS 19 2 TONS 17 42 21 1 TONS 18 9 TONS 17 2 TONS 17 36 19 2 TONS 17 1 TONS 15 7 TONS 18 48 21 1 TONS 18 9 TONS 17 2 TONS 18 42 19 2 TONS...

Page 8: ...TONS 19 36 18 TONS 17 TONS 15 TONS 19 40 20 TONS 18 TONS 16 TONS 20 24 15 TONS 14 TONS 12 TONS 20 30 16 TONS 15 TONS 13 TONS 20 36 17 TONS 15 TONS 14 TONS 20 42 18 TONS 17 TONS 15 TONS LR 2355 REVERS...

Page 9: ...immediately behind a truck cross member approximately 32 behind the center of the rear axle on single axle trucks Refer to Figure 1 and the charts for the specific hoist model you are installing NOTE...

Page 10: ...5 029 0 17 0 17 1 5 1 1 7 6 5 72 92 17 5 5 1 7 1 2 67 1 5266 0 0 5 127 29 6 78 6 6 25 5 2 67 6 287 2 67 326 7 21 1 567 5 6 2 7 7 6 1 6 3 2 52660 0 56 6 2 1 5 25 8675 7 21 385326 6 21 6 5 76 9 1 5 029...

Page 11: ...eft and to square the hoist with the truck frame This hoist is designed to rest on the truck frame as shown in Figure 1 A small portion of the hoist extends below the truck frame level The hoist may h...

Page 12: ...R 26C Similarly a LR 623 LR 28A or LR 2355 requires 8 1 8 of clearance 9 Position the body with the long beams just long beams if they are separate from the body onto the truck frame NOTE A clearance...

Page 13: ...addle tube is slid as far rearward as possible see Figure 4 Weld the lifting shaft angles to secure the shaft to the long beam as shown in Figure 7 With the shaft secured slide the lock collars agains...

Page 14: ...oist WARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all in...

Page 15: ...n yourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When t...

Page 16: ...9 4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an...

Page 17: ...0 2 700 2 400 102 107 12 100 8 900 7 000 5 800 4 900 4 200 3 700 3 200 2 900 2 600 108 115 12 700 9 400 7 400 6 100 5 100 4 400 3 900 3 400 3 100 2 800 114 119 13 400 9 900 7 800 6 400 5 400 4 700 4 1...

Page 18: ...TBEI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 9 2 Fasten the body prop assembly...

Page 19: ...d be positioned as shown in Figure 11 The part number of the DANGER decal is 03 6039 FIGURE 11 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause ac...

Page 20: ...ic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes Refe...

Page 21: ...Model LR 26C LR 623 LR 28A LR 2355 Hoist Installation and Operation Manual Stock No 036268 Page 21 of 27 FIGURE 12A LR 2355 GREASE ZERK LOCATIONS 12 ZERKS TOTAL...

Page 22: ...ember body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height...

Page 23: ...to an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or a...

Page 24: ...and Operation Manual Stock No 036268 Page 24 of 27 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 5 67 3 7 187 1 2 1 5 67 6 5 2 3 7 277 5 3 1 3 7 77 1 5 6 7 5 250 1 02817...

Page 25: ...Model LR 26C LR 623 LR 28A LR 2355 Hoist Installation and Operation Manual Stock No 036268 Page 25 of 27 LR 623 PARTS LIST...

Page 26: ...and Operation Manual Stock No 036268 Page 26 of 27 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 5 67 3 7 187 1 2 1 5 67 6 5 2 3 7 277 5 3 1 3 7 77 1 5 6 7 5 250 1 02817...

Page 27: ...Model LR 26C LR 623 LR 28A LR 2355 Hoist Installation and Operation Manual Stock No 036268 Page 27 of 27 LR 2355 PARTS LIST 2007 TBEI Rugby S acaddwg MANUALS P65 036268c doc...