TCF ANL020, Installation Manual

Page 1: ...INSTALLATION MANUAL WATER CHILLER ANL ANL H 020 202 EN CHILLERS REVERSIBLE HEAT PUMPS CONDENSING UNITS EXTERNAL UNITS HIGH EFFICIENCY HOT WATER PRODUCTION UP TO 50ºC ...

Page 2: ...draulic circuit anl p n hp hn 22 4 3 Internal and external hydraulic circuit anl a q ha hq 23 4 4 System example for dhw production with anl50h with accessory vmf acs 24 4 5 System charging 25 4 6 System draining 25 5 Electrical connections 26 6 Electrical data 27 7 Electrical power supply connections 27 8 Checks and first start up 28 28 8 2 Start up 28 8 3 First start up 28 8 4 Change of season 2...

Page 3: ... water DHW and must be used in a manner compatible with their performance characteristics All contractual and extra contractual liabilities causing da mage to persons animals or objects or through errors of installation control or maintenance or from improper use are excluded by the Company Any uses not expressly indicated in this manual are not permitted 1 1 CONSERVATION OF DOCUMENTATION 1 Submit...

Page 4: ...sions accelerate corrosion Within the manufacturing plants corrosive gas may result from the processing of chemicals or by the typical industrial processes used in manufacturing Potential contributing factors that must be SELECTION CRITERIA OF THE HEAT EXCHANGERS ACCORDING TO THE PLACE OF INSTALLATION OF THE UNIT considered are open sewers vent openings diesel ex haust heavy traffic emissions land...

Page 5: ...he metal with the lower galvanic potential will be reduced consumed whereas the metal with higher po tential will be oxidized thereby becoming more resistant In the case of aluminium and copper for example in the presence of salt water the aluminium will be sacrificed in favour of the copper It is customary for AERMEC to custom design the chemistry and the selection of materials to make sure that ...

Page 6: ...ent being used taking into account the informa tion provided with the packaging To move units ANL 020 090 over horizontal planes use forklifts or similar in the most appropriate manner taking into account the weight distribution of the unit When lif ting ANL 102 202 insert through the unit s base holes lifting bars NOT PROVIDED of sufficient length to locate the lifting chains and safety lugs Posi...

Page 7: ... 113 IN 1 OUT 1 OUT 1 IN1 650 330 9 895 1 50 1 50 A D C B Mod A B C D VT9 40 30 23 M8 ANL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 020 H 75 174 325 32 1 31 8 18 2 18 0 9 020 H P 77 177 326 31 6 32 2 17 9 18 3 9 025 H 75 174 325 32 1 31 8 18 2 18 0 9 025 H P 77 177 326 31 6 32 2 17 9 18 3 9 A C B D ...

Page 8: ... D C B Mod A B C D VT9 40 30 23 M8 1000 194 97 354 310 900 69 113 IN 1 OUT 1 OUT 1 IN1 650 330 9 95 1 50 1 50 ANL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 030 86 83 336 30 33 8 9 9 030 9 80 327 3 33 8 9 9 040 86 83 336 30 33 8 9 9 040 9 80 327 3 33 8 9 9 A C B D ...

Page 9: ...NL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 50 H 120 213 447 30 3 29 8 20 1 19 8 9 50 H P 127 212 436 31 0 30 1 19 8 19 2 9 70 H 120 213 447 30 3 29 8 20 1 19 8 9 70 H P 127 212 436 31 0 30 1 19 8 19 2 9 80 H 156 217 453 30 3 29 8 20 1 19 8 9 80 H P 163 216 444 31 0 30 1 19 8 19 2 9 90 H 156 217 453 29 5 30 1 20 0 20 4 9 90 H P 163 216 444 30 0 30 3 19 8 19 9 9 A C B D ...

Page 10: ... 2 19 8 15 ANL152 293 383 650 30 8 32 1 18 2 18 9 15 P 314 383 693 29 6 30 8 19 4 20 2 15 A 364 383 693 28 7 29 7 20 4 21 2 15 ANL152H 322 382 630 31 4 32 6 17 7 18 3 15 P 343 382 671 30 3 31 4 18 8 19 5 15 A 393 382 671 29 3 30 3 19 9 20 5 15 ANL 202 329 383 600 32 1 33 6 16 8 17 5 15 P 350 383 641 31 0 32 4 17 9 18 7 15 A 400 383 641 30 0 31 2 19 1 19 8 15 ANL 202H 358 383 586 32 6 33 9 16 4 17 ...

Page 11: ...ion A HA 190 100 428 384 1124 868 OUT 1 IN1 67 OUT 1 IN1 660 229 229 1118 408 11 A D C B ANL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 020 H A 99 177 326 35 6 31 5 17 4 15 5 9 025 H A 77 177 326 31 6 32 2 17 9 18 3 9 Mod A B C D VT9 40 30 23 M8 A C B D ...

Page 12: ... 030 040 version A HA 190 100 428 384 1124 1015 OUT 1 IN1 67 OUT 1 IN1 660 229 229 1118 408 11 ANL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 030 H A 103 180 327 39 32 16 13 9 040 H A 103 180 327 39 32 16 13 9 A D C B A 9 40 30 23 8 A C B D ...

Page 13: ... 340 210 48 5 OUT 1 IN1 Ø 550 0 4 3 0 25 3 1162 ANL MOD VERS WEIGHTS C OF G A B C D KIT VT Gy Gx 50 H A 147 212 436 32 2 31 3 18 5 18 0 15 70 H A 147 212 436 32 2 31 3 18 5 18 0 15 80 H A 147 212 436 32 2 31 3 18 5 18 0 15 90 H A 183 216 444 31 1 31 3 18 8 18 9 15 A D C B 15 50 30 28 5 10 A C B D ...

Page 14: ... 020 025 version C 868 900 354 310 Ø 9 52 L Ø 15 88 G 196 83 143 650 330 Ø 9 895 122 50 122 50 G Gy holes for electrical cables gas liquid A D C B Mod A B C D VT9 40 30 23 M8 A C B D WARNING For the weight distribution refer to versions º l H ...

Page 15: ... Ø 12 70 L Ø 15 88 G 194 5 70 130 1000 900 650 330 Ø 9 895 122 50 122 50 G Gy holes for electrical cables gas liquid A D C B Mod A B C D VT9 40 30 23 M8 WARNING For the weight dis refer to versions H A C B D WARNING For the weight distribution refer to versions º l H ...

Page 16: ... 0 403 1118 229 229 12 2 22 1 88 194 0 0 130 Gy A D C B Mod A B C D VT9 40 30 23 M8 WARNING For the weight dis refer to versions H A C B D 17 3 DIMENSIONS 3 10 ANL 050 090 version C WARNING For the weight distribution refer to versions º l H ...

Page 17: ...18 3 DIMENSIONS 3 11 ANL 102 202 version C 102 515 138 Ø 28 G Ø 15 88 L 80 1590 80 Ø 40 20 750 G Gy 1450 750 Ø A D C B Mod A B C D VT15 50 30 28 5 M10 A C B D WARNING For the weight distribution refer to versions º l H ...

Page 18: ...MENSIONS 3 12 ANL 050 090 version D DA HD HDA 1165 1281 550 40 214 480 Ø 34 340 210 Ø 9 550 0 4 3 0 25 3 9 1162 48 5 OUT 1 IN1 326 4 540 IN1 OUT 1 Gy A D C B Mod A B C D VT9 D HD 40 30 23 M8 VT15 DA HDA 50 30 28 5 M10 A C B D ...

Page 19: ... DIMENSIONS 102 515 OUT 1 IN1 138 Ø 34 80 1590 80 Ø 40 20 750 1800 1750 249 692 1158 OUT 1 IN1 Gy 1450 750 15 50 0 5 10 A D C B A C B D DESUPERHEATER CONNECTIONS SYSTEM SIDE CONNECTIONS 3 13 ANL 102 202 version D DA HD HDA ...

Page 20: ...tices and applicable standards of the country of destination WARNING The hydraulic piping to the unit must be adequately sized for the required flow rate The wa ter flow rate through the heat exchanger must always be constant WARNING Carefully clean the system prior to connection to the unit This cleaning elimina tes welding slag dirt rust or any other impurities from the piping These impurities m...

Page 21: ...ppli cable standards of the country of destination WARNING The hydraulic piping to the unit must be adequately sized for the required flow rate The wa ter flow rate through the heat exchanger must always be constant WARNING Carefully clean the system prior to connection to the unit This cleaning elimina tes welding slag dirt rust or any other impurities from the piping These impurities may otherwi...

Page 22: ...NG The hydraulic piping to the unit must be adequately sized for the required flow rate The wa ter flow rate through the heat exchanger must always be constant WARNING Carefully clean the system prior to connection to the unit This cleaning elimina tes welding slag dirt rust or any other impurities from the piping These impurities may otherwise be deposited within the unit and cause a malfunc tion...

Page 23: ...ANL ANLH 020 202 24 4 TYPICAL FYDRAULIC CIRCUITS 4 4 SYSTEM EXAMPLE FOR DHW PRODUCTION WITH ANL50H WITH ACCESSORY VMF ACS M 8 1 2 3 4 5 6 ...

Page 24: ...nits air vents close them and continue charging until the required system operating pressure is reached WARNING Confirm the hydraulic integrity of thejoints WARNING It is recommended to repeat this procedure after the unit has operated for a few hours and to periodically check the system pressure Charging to be done with unit off pump OFF 4 6 SYSTEM DRAINING 1 Before commencing draining the draini...

Page 25: ...the unit 2 An effective earth connection is required The ma nufacturer cannot be held responsible for any da mages caused by lack of or inadequate earthing of the unit 3 For three phase units check the correct cable pha sing The cable cross sections shown in the following cable are the recommended values based on a maximum 50 m cable length For longer cable lengths or different types of cable inst...

Page 26: ... N 1 16 4 0 5 16 45 2 2 120 5 37 5 3 N 1 16 4 0 5 16 45 2 P P WARNING CHECKS AND FIRST START UP It is reminded that for units of this series if requested by the Aermec client or the legal owner and only on ITALIAN territory free start up is provided by the regional Aermec technical assis tance service The start up must be previously agreed based on the intended time of completion of installation B...

Page 27: ...e is sufficient to make the contact on the flow switch 3 Check the water flow rate by measuring the differential pres sure across the evaporator inlet and outlet and calculating the flow from the evaporator pressu re drop diagram provided in the documentation 4 Check the correct functioning of any flow switch installed close the isolating valve on the evaporator outlet and observe the result on th...

Page 28: ... VALUE 3 SEASON CHANGE controlled from the PRO3 ON OFFCONTROLfromthePRO3 Confirm the selection pressing key and exit the menu with the key Once the PRO3 remote panel is ena bled the change of season selection can be made directly from the switch fig 1 The unit will automatically switch on and off with the selected operating mode For further information refer to the USER manual 9 1 COOLING SETPOINT...

Page 29: ...rnal panelling of the unit Poor fixings cause noise and ab normal vibrations 2 The state of the unit structure Treat any parts showing signs of corrosion with the appropriate paints to reduce or eliminate rust 11 SPECIAL MAINTENANCE The ANL units are factory charged with R410A and tested In normal operation they therefore do not re quire any intervention from the tech nical assistance service in r...

Page 30: ... parameter StC index 3 menu USER with the value of 55 C 2 Is the remote control accessory panel installed PR3 Not installed Go to question 3 Installed Enter in parameter PAN index 9 menu INSTALLER with the appropriate value Value 1 Season selection controlled from the unit circuit board ON OFF control from the PR3 Value 2 Season selection controlled from the PR3 ON OFF control from the unit circui...

Page 31: ...erage climatic conditions Energy efficiency class A A A A A Rated heat output kW 6 6 6 6 6 Seasonal energy efficiency 130 130 133 133 133 Annual energy consumption kWh 9535 9535 9320 9320 9320 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 61 61 61 61 61 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0...

Page 32: ...rage climatic conditions Energy efficiency class A A A A A Rated heat output kW 6 7 7 6 6 Seasonal energy efficiency 133 132 132 136 136 Annual energy consumption kWh 9320 10956 10956 9115 9115 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 61 61 61 61 61 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 ...

Page 33: ...rage climatic conditions Energy efficiency class A A A A A Rated heat output kW 6 6 6 8 8 Seasonal energy efficiency 136 136 136 129 129 Annual energy consumption kWh 9115 9115 9115 12812 12812 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 61 61 61 68 68 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 ...

Page 34: ...ge climatic conditions Energy efficiency class A A A A A Rated heat output kW 8 8 8 8 8 Seasonal energy efficiency 133 133 133 133 133 Annual energy consumption kWh 12427 12427 12427 12427 12427 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 68 68 68 68 68 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0...

Page 35: ...matic conditions Energy efficiency class A A A A A Rated heat output kW 8 10 10 10 10 Seasonal energy efficiency 133 130 130 133 133 Annual energy consumption kWh 12427 15892 15892 15534 15534 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 68 68 68 68 68 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0...

Page 36: ...matic conditions Energy efficiency class A A A A A Rated heat output kW 10 10 10 10 13 Seasonal energy efficiency 133 133 133 133 134 Annual energy consumption kWh 15534 15534 15534 15534 20043 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 68 68 68 68 69 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 ...

Page 37: ...tic conditions Energy efficiency class A A A A A Rated heat output kW 13 13 13 13 16 Seasonal energy efficiency 134 136 136 128 139 Annual energy consumption kWh 20043 19749 19749 20983 23781 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 69 69 69 69 69 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0 ...

Page 38: ...tic conditions Energy efficiency class A A A A A Rated heat output kW 16 16 16 21 21 Seasonal energy efficiency 142 142 135 139 142 Annual energy consumption kWh 23279 23279 24486 31213 30554 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 69 69 69 69 69 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0 ...

Page 39: ...tic conditions Energy efficiency class A A A A A Rated heat output kW 21 20 23 23 23 Seasonal energy efficiency 142 136 138 141 141 Annual energy consumption kWh 30554 30382 34433 33701 33701 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 69 69 68 68 68 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0 ...

Page 40: ...tic conditions Energy efficiency class A A A A A Rated heat output kW 22 28 27 26 27 Seasonal energy efficiency 136 143 140 130 140 Annual energy consumption kWh 33421 40453 39844 41320 39844 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 68 76 76 76 76 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0 ...

Page 41: ...atic conditions Energy efficiency class A A A A A Rated heat output kW 27 26 33 33 32 Seasonal energy efficiency 140 130 152 152 140 Annual energy consumption kWh 39844 41320 44854 44854 47223 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 76 76 77 77 77 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0...

Page 42: ...matic conditions Energy efficiency class A A A A A Rated heat output kW 32 32 32 32 32 Seasonal energy efficiency 140 136 140 140 136 Annual energy consumption kWh 47223 48612 47223 47223 48612 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 77 77 77 77 77 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 ...

Page 43: ...atic conditions Energy efficiency class A A A A A Rated heat output kW 43 43 42 42 41 Seasonal energy efficiency 150 150 141 141 137 Annual energy consumption kWh 59225 59225 61540 61540 61829 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 78 78 78 78 78 Colder climate conditions Rated heat output kW 0 0 0 0 0 Seasonal energy efficiency 0 0 0 0 0 Annual energy consumption kWh 0 0 0 0 0...

Page 44: ...c conditions Energy efficiency class A A A A A Rated heat output kW 42 42 41 41 51 Seasonal energy efficiency 141 141 137 137 140 Annual energy consumption kWh 61540 61540 61829 61829 75261 Indoor sound power dB A 0 0 0 0 0 Outdoor sound power dB A 78 78 78 78 73 Colder climate conditions Rated heat output kW 0 0 0 0 62 Seasonal energy efficiency 0 0 0 0 117 Annual energy consumption kWh 0 0 0 0 1...