TCF TXP Series, Operating And Assembly Instructions Manual

Page 1: ...treme Pressure Blowers Operating and Assembly Instructions TXP 1016 140 TXP 1212 120 TXP 1313 120 TXP 1414 120 TXP 1614 110 For proper and safe use follow this guide Store for later look up IM 825 Ver...

Page 2: ...0 2 7 7 Hazards when Operating Multiple Fans 20 2 8 Safety and Surveillance Equipment 21 2 8 1 General 21 2 8 2 Existing Safety Devices 22 2 8 3 Safety Instructions on the Fan 23 2 9 Emergency Informa...

Page 3: ...uctory Notes on Safety 46 6 2 Behavior in the Event of Disturbances 47 6 3 Fault Table 47 7 MAINTENANCE AND REPAIR47 7 1 Introductory Notes on Safety 47 7 2 Measures Before Maintenance and Repair Work...

Page 4: ...tandard ver sion Residual Risks The operating manual informs and warns the user of residual risks that are not fully removed through design and protective measures Orientation in the Operating Instruc...

Page 5: ...rmation about the warnings in the operating instructions Observe all warnings on the product and in the documentation and be extra careful in these cases Also share all warnings with other users Warni...

Page 6: ...duct Identification Aluminum Extreme Pressure Blowers Product Model TXP Model Designation TXP 1016 140 TXP 1212 120 TXP 1313 120 TXP 1414 120 TXP 1614 110 1 2 Contact Information Twin City Fan Blower...

Page 7: ...al building codes or in the ab sence of local codes the National Electric Code ANSI NFPA 70 Lat est Edition In Canada wiring must comply with CSA C22 1 Part 1 Electrical Code Kostal Quick Start Guide...

Page 8: ...plate The information there must be complied with The power shield is located on the frequency in verter Fig 5 Position of the power plate on the Fre quency Inverter Omron Fig 6 Performance plate freq...

Page 9: ...he operator must check during the en tire operating period of the product whether the operating instructions he has issued comply with the current state of the regulations and if necessary adapt them...

Page 10: ...eliably are authorized as staff Persons whose responsiveness is affected e g by drugs alcohol or medi cation are not approved When selecting personnel observe the age and occupational regulations appl...

Page 11: ...r protective goggles The goggles are used to protect the eyes from flying parts Wear head protection hair pro tection Head protection hair protection is a hairnet a cap a hairband or any other measure...

Page 12: ...ersonal injury and property dam age resulting from the improper use Predictable misuse also includes The promotion of Aggressive media Abrasive media Adhesive media Toxic media Explosive media very hu...

Page 13: ...Fan in gen eral Exposure to noise Danger from envi ronment Danger due to speed and resonances Danger due to weight and safe standing Table 3 Assignment of residual hazards For more information see th...

Page 14: ...tenance and repair work In these situations unexpected start up of the fan carries a great risk Therefore the product must be discon nected from the power supply before these works and secured against...

Page 15: ...the rotat ing impeller fingers or limbs can be severed Do not reach into the inside of the fan during operation Check regularly whether the necessary protective grilles are present at the open ings a...

Page 16: ...lead to breakage of the impeller Fragments are thrown out of the fan and can injure by standers Observe the switching cycles specified in chap ter 2 4 Appropriate Use The impeller of the fan is design...

Page 17: ...anger Check the condition of these protective measures regularly and replace them in the event of damage Hazards due to the weight of the fans During transport or installation of the fan there is a ri...

Page 18: ...er supply 2 Secure against re entry 3 Detect freedom of tension 4 Earth and short circuit 5 Cover or barriers to adjacent tense parts 2 7 3 Exposure to noise The fan causes noise during operation This...

Page 19: ...mpera ture of the conveying medium during op eration If this is above 122 F 50 C the fan must be protected by the opera tor from direct contact Touching hot surfaces can lead to burns When conveying f...

Page 20: ...requencies These can be ex cited by certain speeds of the fan which leads to a possible resonance opera tion The resonance operation can lead to mechanical destruction of the fan and the associated pe...

Page 21: ...h has been built in accordance with applicable legal regulations and is safe to operate Dangerous hazards that cannot be ruled out are provided with protective devices and if necessary are marked with...

Page 22: ...and volume flow Warning signs and pictograms Warning signs are placed at danger ous areas that can not be ruled out in the constructive way warning staff of dangers Motor circuit breakers Protects th...

Page 23: ...TXP Inst Maint Manual IM 825 23 2 8 3 Safety instructions on the Fan Fig 10 Safety instructions on the housing 1 2 Fig 11 Safety instr on the device base 1 2...

Page 24: ...mature re energizing Before switching back on make sure that no one is in the danger zone Check the fan before recommis sioning Make sure that all security devices are installed and functional Shutdow...

Page 25: ...n in the control cabinet IV Kostal for installation with adapter plate on a wall Information on the frequency converter The frequency inverters are de scribed in the enclosed operating instructions of...

Page 26: ...fan hous ing The heat shield constructively separates the motor from the fan housing Fig 14 Heat Shield 1 Heat Shield Temperatursperre 3 4 Description The electric motor drives the impeller in side t...

Page 27: ...qualification The following personnel are ap proved for transport and stor age Transport companies with appropriate expertise Manufacturer s staff Trained Personnel Important information about your sa...

Page 28: ...ble means of transport Transport can be carried out by the fol lowing means of transport and means of transport Transport with min 2 people for fans up to 40 kg 88 18 lbs Transport with lifting device...

Page 29: ...g area of the hoist Secure the transport routes 4 4 3 Transport of pallets by crane Packed fans on the pallet can be trans ported by crane Fig 17 Transport of the Pallet by Crane To transport the pack...

Page 30: ...ween the tie bars of the pallet The forks must be retracted un til they protrude on the other side 2 Check the center of gravity of the pallet and package The package must not tip over when lifting 3...

Page 31: ...e in original packag ing in a closed room store dry dust free and vibra tion free Suction and pressure connection must be closed Storage temperature range from 20 C 4 F to 60 C 140 F After a storage p...

Page 32: ...ion and maintenance The fan is equipped with isolators between the engine and the con sole Do not strain the isolators on shear or pull Screw the fan tightly at the place of use with the console on a...

Page 33: ...gloves work clothes safety shoes safety helmet Fan is unpacked and set up To mount the fan proceed as fol lows 1 Check the clearance around the drive motor s ventilation system The minimum distances...

Page 34: ...RNING Risk of fire and electric shock due to loose or in correctly tightened connec tions Incorrectly tightened or loose connections can cause elec tric shocks fires property damage and personal dam a...

Page 35: ...cuit breakers In order to comply with the EN 61800 5 1 standard the protective conductor connection must be double cut carried out via separate terminals or a protec tive conductor cross section of at...

Page 36: ...ed a ca ble break in the protective conduc tor of the power supply may result in an error The housing of the fan is then put under tension and can lead to serious injury or death on contact Therefore...

Page 37: ...20m IV Kostal close to the motor with wall adapter plate max 9 feet 3m In the case of inverter supply volt ages 400 V longer cables see above and or exceeding the pulse voltages max 1000 Vpk for driv...

Page 38: ...erter corresponds to the volt age on the motor power plate To perform the electrical connection in the terminal box proceed as fol lows Make sure that the above points are true Insert the electrical c...

Page 39: ...red for the following fans Indication of the interconnection on the power plate e g with the specification on the rating plate 230 400V or the motor may only be used for the lower voltage 230V 3 phase...

Page 40: ...motor current Output voltage of the inverter equal to the motor rated voltage Supply voltage max 480V includ ing 5 voltage tolerance The pulse rate of the inverter should be 8 kHz as a lower pulse fre...

Page 41: ...malfunctions in inverter operation the following times ap ply for the respective device en gine power class see name plate in the event of a ramp run as well as a change in speed for the respective d...

Page 42: ...ns of the frequency inverter manufac turer and the information in this operat ing instructions See 5 5 2 Connection of Frequency Converter Fans in order to meet the requirements of the EC Di rective E...

Page 43: ...issioning therefore a measurement must be carried out on the flange bearing of the fan The vibra tion values detected must be within the following limits Maximum permissible vibration velocity Limit v...

Page 44: ...n on briefly and then off again The fan starts briefly the fan impeller rotates a bit 2 Check the running direction of the fan using the arrow on the fan housing 3 If the direction of rotation is re v...

Page 45: ...ations 11 Measure the vibration levels 12 Check the cooling air supply for the electric motor 13 Check the seal only for sealed fans Once everything is in order commissioning is complete and the blowe...

Page 46: ...ltage carrying parts results in an electric shock Damage to compo nents or insulation material can be life threatening Work on electrical in stallations equipment may only be carried out by electrical...

Page 47: ...ap pendix 7 MAINTENANCE AND REPAIR 7 1 Introductory notes on safety Personnel qualification The following personnel are ap proved for maintenance and re pair Manufacturer s staff Trained staff with re...

Page 48: ...connec tions Incorrectly tightened or loose connections can cause elec tric shocks fires property damage and personal dam age Check the connections on loose seat and tighten them after the tightening...

Page 49: ...e starting maintenance check the following points The fan is switched off The fan is secured against re ener gizing and disconnected from the mains The impeller of the fan stands still The fan has coo...

Page 50: ...e fans are equipped with sealed ball bearings which do not require relubrica tion Check the ball bearings during mainte nance and before each recommission ing Operation is only permitted with flawless...

Page 51: ...NOTE Damage to property due to incorrect spare parts Incorrect or faulty replace ment and components from third party manufacturers can cause serious damage When using unapproved spare parts all warra...

Page 52: ...safety instruc tions in Chapter 2 Safety and the local safety regulations must be observed and complied with Wear the following protective equip ment Hearing protectors Safety shoes Gloves Work clothe...

Page 53: ...all operating and auxiliary materials and remove processing materials Dispose of everything in an environmentally friendly manner 6 Disassemble all assemblies and components professionally and comply...

Page 54: ...ent con sumption speci fied on the motor shield is ex ceeded Fan runs outside the character istic line system resistance too low Adjust the working point with throttle valve or by reducing the frequen...

Page 55: ...ency inverter wrong corner frequency max frequency set Set the corner fre quency max fre quency correctly For fans with customer owned frequency inverter frequency in verter is not properly parameter...

Page 56: ...lb db A TXP 1016 140 4 0 536 34 1 8275 400 140 6 3 4 0 64 83 86 6205 TXP 1016 140 5 5 918 34 5 8310 400 140 8 5 5 4 73 83 89 6205 TXP 1016 140 7 5 1405 34 5 8300 400 140 9 5 7 4 73 83 89 6205 TXP 1212...

Page 57: ...0 20 2659 48 6 7185 400 120 21 7 20 1 181 94 103 6208 TXP 1614 110 20 1642 54 9 6500 400 110 28 0 20 1 196 93 95 6208 TXP 1614 110 25 2366 54 9 6510 400 110 34 0 24 8 212 93 95 6208 TXP 1614 110 30 31...

Page 58: ...58 TXP Inst Maint Manual IM 825 10 3 Declaration Abb 32 Declaration of Conformity...

Page 59: ...TXP Inst Maint Manual IM 825 59 10 4 Exploded View Abb 33 Exploded View...

Page 60: ...Bolt ISO 4017 7 Fan Housing 8 Impeller 9 Disc 10 Cylinder Head Screw DIN 7984 11 Cover 12 Protective Grille 13 Hex Bolt ISO4017 14 Hexagon Nut ISO 4032 15 Disc DIN125 16 Isolator 17 Console Table 13 S...

Page 61: ...61 Housing Positions The housing position of the fan is crucial for ordering some spare parts Order spare parts to suit the direction of rotation Fig 34 Housing position left hand running Fig 35 Housi...

Page 62: ...he fan with frequency converter 25 Fig 14 Heat Shield 26 Fig 15 Functional description 26 Fig 16 Possible transport packaging 28 Fig 17 Transport of the Pallet by Crane 29 Fig 18 Transport of the Pall...

Page 63: ...ble Frequencies 17 Tab 5 Safety Devies 22 Tab 6 Distances from Fan Hood 33 Tab 7 Tightening Torques for threads in the motor terminal box IV IV Omron IV Kostal 34 Tab 8 Acceleration and Deceleration T...