background image

HR150, 200; ER150, 200 FRESH AIR VENTILATION SYSTEMS

11

68-0269

Airflow Balancing

Volume-balanced airflow in the ventilator is required. Volume 

of outside air brought in must equal volume of air the unit 

exhausts. If airflow is not correctly balanced:

• unit does not operate at its maximum efficiency.

• negative or positive air pressure can occur in the house.

• unit will not defrost properly.

• warranty can be voided.

Excessive positive pressure

 can drive moist indoor air into 

building external walls where it can condense (in cold 

weather) and degrade structural components. Moist indoor air 

can also cause keyholes to freeze.

Excessive negative pressure

 can have several undesirable 

side effects; in some geographic locations, soil gases such as 

methane and radon can be drawn into the home through 

basement/ground contact areas. Excessive negative pressure 

can also cause back drafting of vented combustion equipment 

when adequate combustion air supply is not provided.

Balancing Procedure

Six-inch (150 mm) diameter flow collars connected to inclined 

or digital manometer, or magnehelic, with range of 0 to.25 in. 

(0 to 62.5 Pa) of water are recommended for accurate airflow 

measurements. To avoid airflow turbulence and incorrect 

readings, flow stations should be located at a distant point of 

at least five duct diameters; for example, 6 in. (150 mm) duct 

requires five diameters x 6 in. (150 mm) = 30 in. (76 cm) from 

nearest valve or flow restriction. This requirement applies to 

both stale air to exchanger duct and fresh air to house duct.

Before balancing, make sure:

• all sealing of the ductwork system is completed.

• all of the ventilator system components are in place and 

functioning properly.

• balancing dampers are fully open.

• unit is on High speed.

• airflows in branch lines to specific areas of house are 

adjusted before balancing the unit. (A smoke pencil used at 

the grilles is a good indicator of relative airflow for each 

branch line.)

After taking readings in stale air and fresh air ducts, duct with 

lower cfm (L/s) velocity reading should remain as is, while 

duct with higher reading should be dampered back to match 

lower reading. See Fig. 12.

Return unit to appropriate fan speed for normal operation.

STARTUP AND CHECKOUT

After installation is complete, check to be sure system is 

working correctly. On units with microprocessor control, select 

ventilation speed by touching fan control pad on base module 

until desired speed is indicated. On units with manual control, 

turn speed selection knob to desired speed. Activate two-wire 

control devices in system to make sure devices switch 

ventilator to High speed. For operating instructions, see 

instructions packed with digital fan timer. Leave instructions 

with homeowner.

Fig. 11. Balancing airflow.

SERVICE 

CAUTION

Electrical Shock Hazard. 

Can cause personal injury or equipment damage.

Disconnect power to unit before starting maintenance.

For maximum efficiency, the Fresh Air Ventilation System 

must be maintained on a regular basis. Total Comfort System 

recommends checking and cleaning at least twice a year, 

preferably at the beginning of each heating and cooling 

season.

Cleaning Filters and Core

HR150 AND HR200 MODELS

Remove the room air filter, fresh air filter and heat transfer 

core from the ventilator as a unit. 

1.

Open ventilator door by loosening draw latches on top 

of unit and swinging door open. For easier access, 

remove door by moving it right to disengage hinges.

2.

Carefully grip ends of core, (be careful not to damage 

aluminum fins); then pull evenly outward. Core fits 

tightly, but slides out of channels.

3.

Once core is removed, filters can be removed by remov-

ing clips holding them in place. Note clip installation for 

reassembly.

4.

Wash the filters and the core in warm soapy water. Do 

not wash them in a dishwasher.

5.

Place the clean filter (wet or dry) over the core and 

secure it in place with the clips.

6.

Reinstall core by sliding it into the four corner channels. 

(Water cannot damage gasket and label on core ends, 

so it is not necessary to remove them from the core.)

ER150 AND ER200 MODELS

1.

Open access door, carefully grip core ends and pull it 

out evenly. Core fits tightly but slides out of cabinet.

2.

Remove filter clip, remove filters from core and rinse   

filters with water or a combination of soap and water. 

Do 

not clean in a dishwasher.

3.

With filters removed, clean core with a vacuum cleaner. 

Vacuum only filter sides of core to pull dirt back out of 

core and not through it.

4.

Reinstall clean filter and reattach retaining clip.

5.

Reinstall clean core.

PUSH AND TURN WITH 
SLOTTED SCREWDRIVER.
DAMPER AUTOMATICALLY
LOCKS WHEN PRESSURE
IS RELEASED.

M13462

Summary of Contents for HR150

Page 1: ...verride Integral balancing dampers for quick installation Provides ventilation that helps contractors meet ASHRAE 62 89 4 speed fan control Automatic economical built in frost control for operation to...

Page 2: ...0 cfm aluminum core manual control and frost control HR200B 200 cfm aluminum cross flow core manual con trol and frost control ER150B 150 cfm moisture transferring core manual con trol and frost contr...

Page 3: ...ET SUPPLY AIR FLOW HR150 ER150 VENTILATION PERFORMANCE 0 GROSS SUPPLY GROSS EXHAUST 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 2 50 150 100 200 250 300 350 400 M6562A cfm L s n x 0 4719 in wg Pa n x 248 8 1...

Page 4: ...at is transferred from one airstream to the other as the air passes through the opposite sides of the heat transfer core See Fig 4 Fig 3 Duct connections and airflow 14 3 4 375 31 787 19 483 SERVICE C...

Page 5: ...ain line from the ventilator to a drain Use an existing electrical outlet with the appropriate current rating or install one close to the ventilator power cord Allow space for the drain line by placin...

Page 6: ...IALLY BASEMENTS FORCED AIR FURNACE COMBUSTION OR ELECTRIC M20854 RETURN AIR OUTDOORS NOTES 1 2 3 4 FURNACE BLOWER NEED NOT OPERATE TO PROVIDE GOOD AIR DISTRIBUTION QUALITY WITH THIS SYSTEM IF FURNACE...

Page 7: ...TO AND OUT OF THE HOUSE FRESH AIR SUPPLY HOOD STALE AIR EXHAUST HOOD FLEXIBLE INSULATED DUCTING WITH A VAPOR BARRIER VENTILATOR EXHAUSTS FROM KITCHEN AND OR BATHROOMS OR OTHER CENTRAL LOCATIONS TO OUT...

Page 8: ...1 Read these instructions carefully Failure to follow these instructions could damage the product or cause a haz ardous condition 2 Check the ratings on the product to make sure the prod uct is suita...

Page 9: ...confirm the proper polarity use a voltmeter or test lamp to make sure there is no power after the switch when the door is open Check between that point and ground on the cabinet This process must be...

Page 10: ...MOTOR DETAILS DEFROST DETAILS 205 ONLY DEFROST DETAILS 150 ONLY FAN MOTOR DIRECT MOUNTED CAPACITOR R E D W H I T E BLACK GREEN YELLOW ORANGE WHITE T9 T6 C A P PCB PLUG IN PLUG IN CONNECTOR RED RED ORA...

Page 11: ...KOUT After installation is complete check to be sure system is working correctly On units with microprocessor control select ventilation speed by touching fan control pad on base module until desired...

Page 12: ...e exhaust and fresh air supply hoods are not blocked or restricted by leaves grass or snow In winter be sure snow does not block hoods and frost does not accumulate on wire mesh bird screen IMPORTANT...

Page 13: ...conden sationappears on windows Dehumidistat is set too high Set dehumidistat lower Undersized ventilator hot tub indoor pool etc Cover pools and hot tubs when not in use Lifestyle of occupants Avoid...

Page 14: ...entilator drain lines Ensure O ring on drain nozzle adjusted correctly Look for kinks in line Ventilator is not level Level ventilator Drain lines are obstructed Check water drain connections Ventilat...

Page 15: ...r Foam Prefilter 11 Circuit Board for Damper Motor 12 208514 208514 Drain Spout 13 208515 208515 Drain T Fitting 14 208516 208516 Duct Collar Red 15 208517 208517 Duct Collar Blue 16 H Channel 24 3 4...

Page 16: ...wo 10 209722 209722 Clip for Foam Prefilter 12 208514 208514 Drain Spout 13 208515 208515 Drain T Fitting 14 208516 208516 Duct Collar Red 15 208517 208517 Duct Collar Blue 16 32002113 001 32002113 00...

Page 17: ...cting Elbow 4 in plastic 3 208373 Diffuser 4 in diameter 4 208374 Diffuser 5 in diameter 5 208375 Diffuser 6 in diameter 6 208379 Installation Parts Kit 7 272813 Flow Measuring Station 6 in 8 208372 A...

Page 18: ...FRESH AIR VENTILATION SYSTEMS 68 0269 18 Fig 12 HR150 and HR200 shown with manual control exploded view of parts keyed to HR Parts List 3 M15511B 1 2 4 5 6 7 25 8 8 12 13 14 15 23 22 24 21 28 16 17 1...

Page 19: ...R150 200 FRESH AIR VENTILATION SYSTEMS 19 68 0269 Fig 13 ER150 and ER200 shown with manual control exploded view of ER Parts List 3 M11889A 1 2 4 5 6 7 25 8 8 12 13 14 15 23 22 24 21 28 16 17 18 19 20...

Page 20: ...om yourhome Automation and Control Solutions Honeywell Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario M1V 4Z9 HR150 200 ER150...

Reviews: