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  Copyright 2019  Thermoplastic Comfort Systems, Inc.   

Operation Instructions: TCS Duplicating Unit Model TC105

www.tcsdentalinc.com / 866-426-2970

I112012 Rev D

Effective Date: 11/12/19

Sec. II Filling Tank with Hydrocolloid Paste

1.  PLUG IN MAIN POWER TO A GROUNDED OUTLET.

 

FIG 3

2.  Turn unit on by pressing the red switch to “I”.  Wait approx 15-20 

minutes for the unit to heat up. The Temperature Controller will read 

approx PV 130 (top numbers in white) and SV 130 (bottom numbers 

in green). 

3.  Fill tank with chunks of Hydrocolloid Paste (no larger than 1 inch 

chunks) to rim of tank, gently pack down and re-fill to rim again. 

FIG 4

Note:

 

If you do not add approximately 1 cup of water to re-melts, paste 

may be lumpy

FIG 5

Sec. III Melt Down Process

If at any time an error is made during set up of melt down, simply  

press       .

Note: 

Fill tank with hydrocolloid paste. Refer to Sec II above.

1.  Plug Mixer Unit into the Power Plug located at the back of unit. 

 FIG 7

2.  Press SEL (hold down for approx. 2 seconds) and “PROG OFF” will be 

displayed.

  

FIG 7a

3.  Press SEL again and OFF will flash. 

FIG 7b

4.  Press UP ARROW once and RUN will flash. 

FIG 7c

5.  Press SEL and PROG RUN will be displayed.  

FIG 7d

The unit is now in the melt down cycle

After approx 1-2 minutes PV will display the actual temperature in the 

unit and SV will display the ramp up temperatures as the unit heats up 

(which will eventually be 194°F within 20 minutes). After approximately 

10 -15 minutes these temperatures will be close to mirroring each other. 

FIG 7e

Note:

 

The unit may reach a slightly higher temperature than 194°F 

during this melt down for a short period of time. Melt down time is set 

for 1 hour and 10 minutes, the mixer will turn on and off constantly.
6.  After the melt down cycle is complete, the SV (green numbers) will 

drop to 130 and the PV (white numbers) will indicate the actual 

temperature of the paste. When the SV and PV both read 130, the 

paste is ready for use. This cool down time is approx 2 hrs.

 

FIG 7f

We suggest melting down at the end of the work day so that the paste 

is ready for use in the morning. 

Sec. IV Ready to Use

When the SV and PV both read 130°F, the paste is ready for use.

7.  Dispensing the paste: Slightly pull up on the Dispensing Handle while 

slowly pulling outward at the same time. Material will begin to flow out. 

FIG 8

8.  Stop flow by pushing the Dispensing Handle back and locking in. 

 

FIG 9

Manufac

tured in the U

.S.A.

L111412 RE

V NE

W

Antifreeze Indicator 

should be half full.

Hydrocolloid

Paste Chunks

Manufac

tured in the U

.S.A.

L111412 RE

V NE

W

Manufac

tured in the U

.S.A.

L111412 RE

V NE

W

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

Temperature Controller

Press SEL

Keep Pressed until 

“PROG OFF” is displayed

ProG

oFF

PV

SV

tcs®

ProG

rUn

tcs®

Duplicating 

Unit

Model #3611-01

PV

SV

I

0

Manufactured in the U.S.A.

L111412 RE

V NE

W

Temperature Controller

Press UP arrow 

“rUN” will flash

 Flash

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

L111412 RE

V NE

W

Temperature Controller

Press SEL again

without keeping 

“oFF” will flash

 Flash

L111412 RE

V NE

W

ProG

oFF

PV

SV

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

Manufactured in the U.S.A.

L111412 RE

V NE

W

Temperature Controller

~190

~194

PV

SV

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

Temperature Controller

Press SEL one time and 

“PROG”  “rUN” will appear

ProG

rUn

PV

SV

130

130

Pull up and outward

tcs® DUPLICATING UNIT

Warnings

Manufactured in the U.S.A.

• Read Instructional Manual prior to use.
• DO NOT plug in unit without adding 100% PURE ANTIFREEZE.
  Do not substitute antifreeze.
• Maintain antifreeze level 

(approx half full according to glass indicator on side of unit). 

• When filling the unit with Duplicating Paste unplug the motor from 
  the control box.
• Replug motor to control box after lid is securely on unit. 
• Ready for use when red light temperature reads 130 degrees.
• This unit is designed to be left ON at all times. 

C A U T I O N

H O T   S U R F A C E

L111412 RE

V NE

W

tcs® DUPLICATING UNIT

Warnings

• Read Instructional Manual prior to use.
• DO NOT plug in unit without adding 100% PURE ANTIFREEZE.
  Do not substitute antifreeze.
• Maintain antifreeze level 

(approx half full according to glass indicator on side of unit). 

• When filling the unit with Duplicating Paste unplug the motor from 
  the control box.
• Replug motor to control box after lid is securely on unit. 
• Ready for use when red light temperature reads 130 degrees.
• This unit is designed to be left ON at all times. 

C A U T I O N

H O T   S U R F A C E

L111412 RE

V NE

W

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

PV

 

SV

SEL ^

^

I

0

L111412 RE

V NE

W

Temperature Controller

Push in 

and down

to lock

tcs® DUPLICATING UNIT

Warnings

Manufactured in the U.S.A.

• Read Instructional Manual prior to use.
• DO NOT plug in unit without adding 100% PURE ANTIFREEZE.
  Do not substitute antifreeze.
• Maintain antifreeze level 

(approx half full according to glass indicator on side of unit). 

• When filling the unit with Duplicating Paste unplug the motor from 
  the control box.
• Replug motor to control box after lid is securely on unit. 
• Ready for use when red light temperature reads 130 degrees.
• This unit is designed to be left ON at all times. 

C A U T I O N

H O T   S U R F A C E

L111412 RE

V NE

W

tcs® DUPLICATING UNIT

Warnings

• Read Instructional Manual prior to use.
• DO NOT plug in unit without adding 100% PURE ANTIFREEZE.
  Do not substitute antifreeze.
• Maintain antifreeze level 

(approx half full according to glass indicator on side of unit). 

• When filling the unit with Duplicating Paste unplug the motor from 
  the control box.
• Replug motor to control box after lid is securely on unit. 
• Ready for use when red light temperature reads 130 degrees.
• This unit is designed to be left ON at all times. 

C A U T I O N

H O T   S U R F A C E

L111412 RE

V NE

W

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

L111412 RE

V NE

W

Temperature Controller

130

130

PV

SV

SEL

<

^

^

tcs®

tcs®

Duplicating 

Unit

Model #3611-01

I

0

L111412 RE

V NE

W

Temperature Controller

130

130

PV

SV

Manufac

tured in the U

.S.A.

L111412 RE

V NE

W

FIG 3

FIG 4

FIG 6

FIG 7a

FIG 7

FIG 7b

FIG 7c

FIG 7d

FIG 7e

FIG 7f

FIG 9

FIG 8

Using the handles carefully and 

gently place lid (with mixer) back on 

the unit, ensure that the lid is all the 

way down and locks into the Mixer 

Locking Pins. 

FIG 6

Antifreeze Indicator 

should be half full.

Add 

1 cup

 of water to 

re-melts

Manufac

tured in the U

.S.A.

L111412 RE

V NE

W

FIG 5

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