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REV 1.6 

 

     © 2019 TCW Technologies, LLC. 

 

 

 

 

 

Installation Instructions: 

 

1. 

IMPORTANT NOTE: 

Consult the attached wiring diagrams to identify wiring connections similar to your particular 
installation.  Please note, some equipment such as GPS’s and EFIS systems may be 
provided with multiple power inputs.  For these installations the output of the IBBS must be 
connected to their “back-up” power input.  The “back-up” power source should be provided 
through the IBBS product.  For equipment having a single source of power, the IBBS system 
may be fed from a bus that remains active during engine starting, such as the master bus or 
it may be fed from an avionics bus that is switched off during engine starting.      
 
2. 

Check that the total connected load (summed value of all four output wires) is less 

than the following product ratings: 
 

IBBS-12v-6ah:      8 amps maximum continuous current  
   

              12 amps peak for radio transmissions and transient loads* 

       

*(30 seconds max duration) 

 

3. 

Mount the IBBS in a suitable location in the aircraft.  Ensure the mounting points and 

fasteners are suitable for the weight of the product, consult the specifications for details. The 
IBBS must be mounted inside the aircraft, do not mount the IBBS in the firewall forward 
area.  Do not mount the IBBS unit up under the instrument panel unless the panel is 
properly ventilated to ensure heat does not build up in the area.  Select an area that is 
accessible to allow for future battery servicing.  The operating temperature range of the 
system is -10 C° to 60 C°, the effective charging temperature range is 0 C° to 40 C°.    
Select an installation location that will comply with these requirements. 
 
 
4. 

Connect the aircraft wiring according to one of the wiring diagrams shown. 

The IBBS must be powered through a properly sized circuit breaker or fuse.  ENSURE the 
proper size wire is utilized for the input feed, output supply and ground connection.  
 

Power Input Requirements

:    The IBBS has multiple power inputs. 

 
Pin 5 provides charging and bus voltage sensing for  the IBBS unit and must be connected 
to an aircraft power bus.  When the voltage on pin 5 falls below about 11 volts the system 
automatically transfers the load current on the output pins to the internal back-up battery 
source.  Pin 5 maximum current draw is 4.0 amps during charging. 
 
Pins 6,7,8 receive power that is passed-thru the IBBS unit to the loads connected to the 
output pins.   These pass-thru power connections are optional and are only required for 
systems that do not have multiple power inputs.  These pins can also be used if it is desired 
to have redundant power paths feeding the connected loads.  These pins are internally 
wired in parallel, it is recommended to populate all three pins and join the wires together at 
the pass thru power breaker.   Note: these pins do not individually correspond to any 
particular output pin (12-15).   The pass-thru breaker must be sized for whatever load is 
connected to the IBBS outputs.  The maximum combined load is 12 amps peak, 8 amps 
continuous.   If Pins 6,7,8 are used they MUST be connected to the same power bus as Pin 
5. 
 

Summary of Contents for Integrated Back-up Battery System

Page 1: ...h as EFIS GPS Autopilots and engine monitor systems Integral to the IBBS is a lithium iron phosphate battery pack and a matched charging system to ensure the battery is properly charged and maintained...

Page 2: ...own in AC 43 13 2A 1B The installer builder is solely responsible for determining the suitability of the installation and use of this product IBBS products are protected by US Patent 8 189 305 Table o...

Page 3: ...vicing The operating temperature range of the system is 10 C to 60 C the effective charging temperature range is 0 C to 40 C Select an installation location that will comply with these requirements 4...

Page 4: ...tput will drive to a low state Maximum current sourced on this pin is 25 milliamps 7 The IBBS unit has in internal battery monitor connection pin 2 This pin allows the voltage state of the internal ba...

Page 5: ...ilable on the output wires when power on the normal aircraft bus falls into the range of 10 11 volts If the back up power master switch is enabled and normal aircraft power falls into the range of 10...

Page 6: ...tion of the connected equipment When the battery capacity no longer meets the operating criteria of the aircraft it must be replaced Contact TCW Technologies LLC for battery replacement Storage beyond...

Page 7: ...nsure the connected equipment remains energized If you are utilizing a separate avionics bus this may need to be turned ON to continue the operation equipment connected to the IBBS output 5 Start and...

Page 8: ...the IBBS product 4 Measure and record at least the following information The time until the first piece of connected equipment no longer functions or the time until the output of back up power supply...

Page 9: ...c ignition module provided with back up battery power 3 PULL the 5 amp breaker feeding the Back up Master Switch confirm engine continues to run 4 PULL the 7 5 amp breaker feeding pins 6 7 8 of the IB...

Page 10: ...k up battery may need replacement 9 Return all pullable breakers to the normal ON position and ensure aircraft engine is properly returned to the off position by following normal run and shut down pro...

Page 11: ...and transient load 30 second duration max Battery Internal sealed Li Fe PO4 Charger Integral high performance fast charger Surge Protection 34 volt active clamp 1500w 10 1000uS waveform Wiring 15 pin...

Page 12: ...g harness View from back of connector on harness Pin Function 5 PWR in charge sensing 2 Batt info 3 Low Volt Warn 12 Output 13 Output 14 Output 15 Output 6 Pwr pass thru input 1 Enable backup switch 9...

Page 13: ...REV 1 6 2019 TCW Technologies LLC 13 Product mounting footprint 4 mounting holes 0 190 1 50 7 25 2 290 7 70 Top View 0 225 Product height 2 75...

Page 14: ...wer output 20 awg 10 amp Main Aircraft Bus charge sense pass thru Pin Function 15 pin Male Dsub on unit 12 Output 13 Output 14 Output 15 Output 9 Ground 10 Ground 11 Ground 5 PWR in charge sensing 2 B...

Page 15: ...Aircraft Bus Back up Power Master Battery Info Back up power output 20 awg 22 awg 22 awg 20 awg 20 awg 20 awg 1 6 9 10 2 5 12 main power input 15 pin female Dsub connector 3 Low Voltage Warning LED N...

Page 16: ...20 awg 20 awg 1 6 9 10 2 5 12 Main power input 15 pin female Dsub connector 3 Low Voltage Warning LED NOTES 7 11 10 amp 8 13 14 15 output output output www tcwtech com Emmaus PA USA MODEL IBBS 12V 6A...

Page 17: ...C Output 12 volts 8 amps INTEGRATED Back up Battery SYSTEM 1 Use redundant ground pins 9 10 11 2 See Garmin install manual for all wiring details and fusing requirements Garmin G3x Avionics GDU 46x or...

Page 18: ...g 1 6 9 10 2 5 12 15 pin female Dsub connector NOTES 7 11 10 amp 8 13 14 15 output Output to additional AFS efis www tcwtech com Emmaus PA USA MODEL IBBS 12V 6AH Input 10 15 volts DC Output 12 volts 8...

Page 19: ...onic ignition Back up power master switch Wiring diagram for use with electronic ignition such as LSE Plasma II and III Consult ignition module wiring documents for specific wiring requirements Do Not...

Page 20: ...Emmaus PA or such place as TCW may designate freight prepaid PRODUCT IMPROVEMENTS TCW reserves the right to change or improve its products or any portions thereof without being obligated to provide su...

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