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REV 1.6 

 

     © 2019 TCW Technologies, LLC. 

10. 

When using the IBBS product to provide back-up power to an electronic ignition 

system (CDI), pull-able circuit breakers must be used for over current protection as shown 
on page 18. 
 

11. 

When using the IBBS product to provide back-up power to an electronic ignition 
system, connect one and only one CDI module to an IBBS unit.  DO NOT CONNECT 
any other loads to the IBBS.   It must only be used to back up the CDI unit.    

 

Product Details and General Information: 

 

The Charging System:

 

The IBBS automatically maintains its internal battery pack.  The internal charging circuit 
monitors the state of the internal battery and recharges it as necessary when the aircraft is 
operational.  The maximum input current for battery recharging is 4.0 amps.   
 
If the internal battery is fully discharged for any reason it may require up to two hours of 
recharge time with the normal aircraft bus on.   NOTE: Do not attempt to recharge the IBBS 
product by using an external battery charger directly connected to the input of the IBBS.  
Battery chargers typically provide pulsating voltages that may damage the IBBS product if 
the system is not connected to a typical primary aircraft battery.  
 
 

Back-up Power Master Switch: 

The IBBS has one input switch connection as identified in the wiring diagrams: Back-up 
Power Master.  This switch enables back-up power from the IBBS system to be available on 
the output wires when power on the normal aircraft bus falls into the range of 10-11 volts.      
 
If the back-up power master switch is enabled and normal aircraft power falls into the range 
of 10-11 volts, then the internal back-up battery will be connected to the outputs and be 
utilized to supply back-up power to the connected load. 
 
If the normal aircraft power bus is above 11 volts, then the outputs are energized with normal 
aircraft power (if the pass thru-power connections are utilized) and the back-up battery 
remains off-line.  This operation occurs regardless of the state of the Back-up Power Master 
switch.  This allows for automatic pass through of power during normal operation. 
 
 

Ground Based Recharging: 

To accomplish ground based charging, connect  an approved battery charger or DC power 
source to the main aircraft battery and energize the main aircraft power bus by turning on the 
master switch, leave all other aircraft loads in their off state.   Note, the ground base source 
of power must be able to supply the load current of all devices that can not be turned off in 
this nominal state, plus the 4.0 amps of IBBS recharge current.  Leave the ground based 
charging system connected and powered until the IBBS system completes its recharge cycle 
of its internal battery, for a fully discharged battery this may take up to two hours.  
 
Alternately, a ground based charger is available from TCW Technologies LLC., model # 
IBBS-12v-CHARGER-LI-FE.     This charger may be used for recharging the IBBS unit as 
well as keeping it topped off during long term product storage.  (9 months or longer) 

Summary of Contents for Integrated Back-up Battery System

Page 1: ...h as EFIS GPS Autopilots and engine monitor systems Integral to the IBBS is a lithium iron phosphate battery pack and a matched charging system to ensure the battery is properly charged and maintained...

Page 2: ...own in AC 43 13 2A 1B The installer builder is solely responsible for determining the suitability of the installation and use of this product IBBS products are protected by US Patent 8 189 305 Table o...

Page 3: ...vicing The operating temperature range of the system is 10 C to 60 C the effective charging temperature range is 0 C to 40 C Select an installation location that will comply with these requirements 4...

Page 4: ...tput will drive to a low state Maximum current sourced on this pin is 25 milliamps 7 The IBBS unit has in internal battery monitor connection pin 2 This pin allows the voltage state of the internal ba...

Page 5: ...ilable on the output wires when power on the normal aircraft bus falls into the range of 10 11 volts If the back up power master switch is enabled and normal aircraft power falls into the range of 10...

Page 6: ...tion of the connected equipment When the battery capacity no longer meets the operating criteria of the aircraft it must be replaced Contact TCW Technologies LLC for battery replacement Storage beyond...

Page 7: ...nsure the connected equipment remains energized If you are utilizing a separate avionics bus this may need to be turned ON to continue the operation equipment connected to the IBBS output 5 Start and...

Page 8: ...the IBBS product 4 Measure and record at least the following information The time until the first piece of connected equipment no longer functions or the time until the output of back up power supply...

Page 9: ...c ignition module provided with back up battery power 3 PULL the 5 amp breaker feeding the Back up Master Switch confirm engine continues to run 4 PULL the 7 5 amp breaker feeding pins 6 7 8 of the IB...

Page 10: ...k up battery may need replacement 9 Return all pullable breakers to the normal ON position and ensure aircraft engine is properly returned to the off position by following normal run and shut down pro...

Page 11: ...and transient load 30 second duration max Battery Internal sealed Li Fe PO4 Charger Integral high performance fast charger Surge Protection 34 volt active clamp 1500w 10 1000uS waveform Wiring 15 pin...

Page 12: ...g harness View from back of connector on harness Pin Function 5 PWR in charge sensing 2 Batt info 3 Low Volt Warn 12 Output 13 Output 14 Output 15 Output 6 Pwr pass thru input 1 Enable backup switch 9...

Page 13: ...REV 1 6 2019 TCW Technologies LLC 13 Product mounting footprint 4 mounting holes 0 190 1 50 7 25 2 290 7 70 Top View 0 225 Product height 2 75...

Page 14: ...wer output 20 awg 10 amp Main Aircraft Bus charge sense pass thru Pin Function 15 pin Male Dsub on unit 12 Output 13 Output 14 Output 15 Output 9 Ground 10 Ground 11 Ground 5 PWR in charge sensing 2 B...

Page 15: ...Aircraft Bus Back up Power Master Battery Info Back up power output 20 awg 22 awg 22 awg 20 awg 20 awg 20 awg 1 6 9 10 2 5 12 main power input 15 pin female Dsub connector 3 Low Voltage Warning LED N...

Page 16: ...20 awg 20 awg 1 6 9 10 2 5 12 Main power input 15 pin female Dsub connector 3 Low Voltage Warning LED NOTES 7 11 10 amp 8 13 14 15 output output output www tcwtech com Emmaus PA USA MODEL IBBS 12V 6A...

Page 17: ...C Output 12 volts 8 amps INTEGRATED Back up Battery SYSTEM 1 Use redundant ground pins 9 10 11 2 See Garmin install manual for all wiring details and fusing requirements Garmin G3x Avionics GDU 46x or...

Page 18: ...g 1 6 9 10 2 5 12 15 pin female Dsub connector NOTES 7 11 10 amp 8 13 14 15 output Output to additional AFS efis www tcwtech com Emmaus PA USA MODEL IBBS 12V 6AH Input 10 15 volts DC Output 12 volts 8...

Page 19: ...onic ignition Back up power master switch Wiring diagram for use with electronic ignition such as LSE Plasma II and III Consult ignition module wiring documents for specific wiring requirements Do Not...

Page 20: ...Emmaus PA or such place as TCW may designate freight prepaid PRODUCT IMPROVEMENTS TCW reserves the right to change or improve its products or any portions thereof without being obligated to provide su...

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