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REV 2.3 

 

     © 2012 TCW Technologies, LLC. 

4

 

Product Details and General Information: 

 

Back-up Power Master Switch: 

The IBBS has one input switch connection as identified in the wiring diagrams: Back-up 
Power Master.  This switch enables back-up power from the IBBS system to be 
available on the output wires when power on the normal aircraft bus falls into the range 
of 10-11 volts.      
 
If the back-up power master switch is “ON”  and normal aircraft power falls into the 
range of 10-11 volts, then the internal back-up battery will be connected to the output 
and be utilized to supply back-up power to the connected load. 
 
If the normal aircraft power bus is above 11 volts, then the outputs are energized with 
normal aircraft power and the back-up battery remains off-line.  This pass through 
power operation occurs regardless of the state of the Back-up Power Master switch.  
Having the Back-up Master Switch ON allows for automatic transfer of power during the 
transition between normal operation and back-up operation. 
 
 

The “Info wire”: 

The IBBS includes an “info” wire as shown in the wiring diagram.   The “info” wire may 
be used in conjunction with other equipment such as EFIS systems or engine monitors 
to provide information regarding the state of the back-up battery system.  When the 
IBBS is off-line and normal aircraft power is available on the input of the IBBS, the “info” 
line may be read to determine the internal battery voltage.  A nominal battery with a full 
charge will read between 12 and 15 volts.   When the IBBS is on-line providing back-up 
power, the “info” line is pulled to a logic low level to signal connected equipment that the 
system is currently running on back-up power. 
 
Alternately, the “info” wire may be connected to a warning lamp to indicate that the main 
aircraft bus is low and the back-up bus should be switched on.   See wiring diagrams for 
LED warning lamp usage.  
 

The Charging System:

 

The IBBS automatically maintains its internal battery pack.  The internal charging circuit 
monitors the state of the internal battery and recharges it as necessary when the aircraft 
is operational.  The maximum input current for battery recharging is 1.8 amps.  When 
the aircraft power bus is in the off state, a maintenance current of up to 4 milliamps may 
be drawn from the aircraft battery to ensure the back-up battery remains charged.  The 
maintenance charge current is drawn from the input wire marked:  Aux Battery Trickle 
Charge.   If the internal battery is fully discharged for any reason it may require up to 
two hours of recharge time with the normal aircraft bus on.   NOTE: Do not attempt to 
recharge the IBBS product by using an external battery charger directly connected to 
the input of the IBBS.  Battery chargers typically provide pulsating voltages that will 
damage the IBBS product if the system is not connected to a typical primary aircraft 
battery.  
 

Summary of Contents for IBBS-12v-2ah

Page 1: ...output power during normal and emergency operations The IBBS system also provides an output signal to communicate the operating state of the back up bus as well as the state of the battery The IBBS sy...

Page 2: ...lect an installation location that will comply with these requirements 4 Connect the aircraft wiring according to one of the wiring diagrams shown The IBBS must be powered through a properly sized cir...

Page 3: ...tem connections directly to aircraft battery must be utilized as shown 8 When using the IBBS product to provide back up power to an electronic ignition system CDI pullable circuit breakers must be use...

Page 4: ...on the input of the IBBS the info line may be read to determine the internal battery voltage A nominal battery with a full charge will read between 12 and 15 volts When the IBBS is on line providing b...

Page 5: ...harged battery the following average performance can be expected in terms of operating duration The operating duration is for output voltage down to 9 5 volts Nominal Current Draw Duration total conne...

Page 6: ...procedures Start up Procedure 1 Prior to turning on the Aircraft Master Switch turn ON the Back up Power master switch 2 Turn on any equipment that derives back up power from the IBBS product 3 Ensure...

Page 7: ...he Back up Power Master Switch 3 Turn on all equipment connected to and supplied with back up power from the IBBS product 4 Measure and record at least the following information The time until the fir...

Page 8: ...operation based on the use of only the electronic ignition module provided with back up battery power 3 PULL the 5 amp breaker feeding the Back up Master Switch confirm engine continues to run 4 PULL...

Page 9: ...ullable breakers to the normal ON position and ensure aircraft engine is properly returned to the off position by following normal run and shut down procedures 10 After completing these tests recharge...

Page 10: ...l high performance fast charger Surge Protection 16 volt active clamp 1500w 10 1000uS waveform Wiring CPC connector with Mil spec machined contacts Field replaceable inline fuse AGC 7 5 Enclosure Cast...

Page 11: ...rness PIN Description Wire Color optional harness 1 Main Aircraft Bus charge power Red 2 Aux Battery trickle charge Always ON Purple yellow 3 Aircraft ground Black 4 Back up power master switch White...

Page 12: ...g 20 awg www tcwtech com Emmaus PA USA MODEL IBBS 12V 2AH Input 10 15 volts DC Output 12 volts 3 amps Capacity 2 amp hours INTEGRATED Back up Battery SYSTEM Pin 1 Main Aircraft Bus Pin 2 Aux Battery t...

Page 13: ...hout back up power inputs Equipment without Back up Power Input 2 amps 10 amp Main Aircraft Bus Aux Battery trickle charge Back up Power Master cpc connector INFO Low active signal High battery voltag...

Page 14: ...x Battery trickle charge Back up Power Master cpc connector INFO Low active signal High battery voltage Back up power input 20 awg 22 awg 22 awg 20 awg 20 awg 22 awg 20 awg www tcwtech com Emmaus PA U...

Page 15: ...REV 2 3 2012 TCW Technologies LLC 15 Main Aircraft Bus 20 awg Shielded...

Page 16: ...REV 2 3 2012 TCW Technologies LLC 16...

Page 17: ...Emmaus PA or such place as TCW may designate freight prepaid PRODUCT IMPROVEMENTS TCW reserves the right to change or improve its products or any portions thereof without being obligated to provide su...

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