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REV 2.3 

 

     © 2012 TCW Technologies, LLC. 

5

 
 

Ground Based Recharging: 

To accomplish ground based charging, connect an approved battery charger or power 
source to the main aircraft battery and energize the main aircraft power bus by turning 
on the master switch, leave all other aircraft loads in their off state.   Note, the ground 
base source of power must be able to supply the load current of all devices that can not 
be turned off in this nominal state, plus the 1.8 amps of IBBS recharge current.  Leave 
the ground based charging system connected and powered until the IBBS system 
completes its recharge cycle of its internal battery, for a fully discharged battery this 
may take up to two hours.  
 
Alternately, a ground based charger is available from TCW Technologies LLC,  model # 
IBBS-12v-CHARGER.     This charger may be used for recharging the IBBS unit as well 
as keeping it topped off during long term product storage.  (3 months or longer)  
  

Battery Capacity:

 

The IBBS, model IBBS-12v-2ah  provides an energy capacity of 2.0 amp-hours at 12 
volts when the system is fully charged and operated at 25 C°.   Depending on various 
conditions including operating and storage temperature and age of the battery pack, the 
capacity of the system will vary. With a fully charged battery, the following average 
performance can be expected in terms of operating duration. The operating duration is 
for output voltage down to 9.5 volts.  
 
Nominal Current Draw                 

Duration  

 total connected load 
 
1.5  amps  

 

 

 

60 minutes 

1.0 amps   

 

 

 

100 minutes 

0.75 amps 

 

 

 

160 minutes 

 
 
The Ni-mh battery in the IBBS system is replaceable, however, the IBBS product must 
be returned to TCW Technologies, LLC. for this service.  Battery life depends strongly 
on many factors including operating and storage temperature, number of discharge 
cycles and depth of discharge.  The battery capacity should be checked at least 
annually for suitable back-up power operation of the connected equipment.  When the 
battery capacity no longer meets the operating criteria of the aircraft it must be replaced.  
Contact TCW Technologies, LLC. for battery replacement. 
 

Storage beyond 3 months: 

If the IBBS unit is to be stored without connection to the aircraft for a period greater than 
3 months it must be connected to a source of DC power to maintain the battery’s 
charge.   Only connections to the ground terminal and the trickle charge terminal are 
required.   Connect Pin 2 (trickle charge) and Pin 3 (ground) of the IBBS to any source 
of regulated DC power at 12-15 volts with a current capability of 0.1 amps to accomplish 
trickle charging.     The trickle charge connection may be left connected during the 
entire storage period.     Charger model IBBS-12v-CHARGER is available from TCW 

Summary of Contents for IBBS-12v-2ah

Page 1: ...output power during normal and emergency operations The IBBS system also provides an output signal to communicate the operating state of the back up bus as well as the state of the battery The IBBS sy...

Page 2: ...lect an installation location that will comply with these requirements 4 Connect the aircraft wiring according to one of the wiring diagrams shown The IBBS must be powered through a properly sized cir...

Page 3: ...tem connections directly to aircraft battery must be utilized as shown 8 When using the IBBS product to provide back up power to an electronic ignition system CDI pullable circuit breakers must be use...

Page 4: ...on the input of the IBBS the info line may be read to determine the internal battery voltage A nominal battery with a full charge will read between 12 and 15 volts When the IBBS is on line providing b...

Page 5: ...harged battery the following average performance can be expected in terms of operating duration The operating duration is for output voltage down to 9 5 volts Nominal Current Draw Duration total conne...

Page 6: ...procedures Start up Procedure 1 Prior to turning on the Aircraft Master Switch turn ON the Back up Power master switch 2 Turn on any equipment that derives back up power from the IBBS product 3 Ensure...

Page 7: ...he Back up Power Master Switch 3 Turn on all equipment connected to and supplied with back up power from the IBBS product 4 Measure and record at least the following information The time until the fir...

Page 8: ...operation based on the use of only the electronic ignition module provided with back up battery power 3 PULL the 5 amp breaker feeding the Back up Master Switch confirm engine continues to run 4 PULL...

Page 9: ...ullable breakers to the normal ON position and ensure aircraft engine is properly returned to the off position by following normal run and shut down procedures 10 After completing these tests recharge...

Page 10: ...l high performance fast charger Surge Protection 16 volt active clamp 1500w 10 1000uS waveform Wiring CPC connector with Mil spec machined contacts Field replaceable inline fuse AGC 7 5 Enclosure Cast...

Page 11: ...rness PIN Description Wire Color optional harness 1 Main Aircraft Bus charge power Red 2 Aux Battery trickle charge Always ON Purple yellow 3 Aircraft ground Black 4 Back up power master switch White...

Page 12: ...g 20 awg www tcwtech com Emmaus PA USA MODEL IBBS 12V 2AH Input 10 15 volts DC Output 12 volts 3 amps Capacity 2 amp hours INTEGRATED Back up Battery SYSTEM Pin 1 Main Aircraft Bus Pin 2 Aux Battery t...

Page 13: ...hout back up power inputs Equipment without Back up Power Input 2 amps 10 amp Main Aircraft Bus Aux Battery trickle charge Back up Power Master cpc connector INFO Low active signal High battery voltag...

Page 14: ...x Battery trickle charge Back up Power Master cpc connector INFO Low active signal High battery voltage Back up power input 20 awg 22 awg 22 awg 20 awg 20 awg 22 awg 20 awg www tcwtech com Emmaus PA U...

Page 15: ...REV 2 3 2012 TCW Technologies LLC 15 Main Aircraft Bus 20 awg Shielded...

Page 16: ...REV 2 3 2012 TCW Technologies LLC 16...

Page 17: ...Emmaus PA or such place as TCW may designate freight prepaid PRODUCT IMPROVEMENTS TCW reserves the right to change or improve its products or any portions thereof without being obligated to provide su...

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