background image

TDI T

URBO

T

WIN

  

FROM 

TECH DEVELOPMENT

 

            

Page 2

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Publication T1-321  

  

Issued November 15, 2013

 

Figure 1

. Direction of Rotation viewed from Pinion End. 

 
The maximum operating pressure identified on the 
nameplate is measured at the check port on the starter 
inlet with the starter in operation. 
 

CAUTION 

Exceeding the maximum pressure shown on the 
nameplate may result in drive failure, damage to the 
starter, or damage to the engine.

 

 
The housing proof pressure is 600 psig and is also 
shown on the nameplate.  This means that the turbine 
housing will not burst when subjected to a static 
pressure of 600 psig. 
 

T

URBO

T

WIN 

starters may not be used in areas that are 

subject to explosion hazards under any circumstances. 
 

1.3 PHYSICAL CHARACTERISTICS 

 
Figure 2 shows the configuration for the T100-V P/N: 
T112-60082-001 with exhaust screen.   This model 
weighs approximately 54 lbs. and is 16.8 inches in 
length.  The turbine housing diameter is 6.8 inches, 
which is common to all T100 

T

URBO

T

WIN

 air starters. 

 

WARNING

 

Suitable hoisting gear must be used for the 
transport and installation of the starter. If no hoisting 
gear is available, the starter must be lifted from the 
packaging by two people.  Failure to comply with 
this precaution may lead to back injuries. When 
transporting the starter, wear suitable safety shoes.  

CAUTION 

When transporting the starter, wear suitable safety 
gloves.

 

1.4 PERFORMANCE 
 

The performance curve for the T100-V illustrates the 
pinion torque versus pinion speed (rpm) at a constant 
drive air pressure, and horsepower   versus pinion   
speed at a constant drive air pressure.  The pinion 
speed is shown on the horizontal axis while the pinion 
torque is shown on the left edge of the vertical axis.  Air 
consumption rates are given for the various drive 
pressures.  The drive gas used for the performance 
curve is air. 

 
2.0 ORIENTATION OF THE STARTER 

 
If the factory orientation of the starter turbine housing 
assembly does not fit your engine installation, this 
component can be re-oriented.   
 
Determine the required orientation of the turbine housing 
assembly and gearbox housing assembly.  The turbine 
housing assembly can be rotated to six different 
positions relative to the gearbox housing assembly.  The 
drive assembly can be rotated to twenty four positions 
relative to the inlet port. 
 
Orientation of the starter should be accomplished prior to 
installing the starter on the engine. 
 

CAUTION 

All screw threads are treated at the factory with a 
fastener retention compound.  Every screw and 
tapped hole must be clean with a drop of Loctite 242 
applied to the threads before being installed.

 

3.0 INSTALLING THE STARTER 
 

Confirm the part number T112-60082-001 of the starter 
on the nameplate is the one recommended by TDI. 
 
A turbine air starter does not require lubrication in the 
supply air.  If a vane type starter motor is being replaced, 
TDI recommends that all lubrication devices and lines be 
removed to minimize flow restrictions. 

 

WARNING

 

If a fuel (pulse) lubricator has previously been 
installed in the system, disconnect and plug the line 
to eliminate spraying diesel fuel on the engine. 

Summary of Contents for T100-V

Page 1: ...00 Poe Ave Dayton OH 45414 Tel 937 898 9600 Fax 937 898 8431 Website tdi turbotwin com Publication T1 321 Dated November 15 2013 INSTALLATION AND OPERATING MANUAL MODEL T100 V TURBOTWIN Engine Air Sta...

Page 2: ...eneral Information 1 2 0 Orientation of the Starter 2 3 0 Installing the Starter 2 4 0 Starter Operation 4 5 0 Starter Removal 5 6 0 T100 V Warranty 6 7 0 Troubleshooting Guide 7 LIST OF ILLUSTRATIONS...

Page 3: ...erm air is used to designate the starter drive medium 1 1 DESCRIPTION The T100 V features three basic subassemblies a unique two stage turbine motor section an offset spur gear assembly and a pre enga...

Page 4: ...orque versus pinion speed rpm at a constant drive air pressure and horsepower versus pinion speed at a constant drive air pressure The pinion speed is shown on the horizontal axis while the pinion tor...

Page 5: ...ty environments use of a 40 mesh Y strainer is recommended The T100 V is highly tolerant of dirt in the air line however starter life can be increased with the use of an air strainer P N 52 93550 200...

Page 6: ...ping system will be emptied after the starting procedure Pipe unions must be type approved by GL Downstream of the pressure regulator a pressure relief valve should be provided 4 0 STARTER OPERATION P...

Page 7: ...ter the engine and the starter have come to rest CAUTION Do not engage the starter while the engine is running The drive air pressure is the primary starter control parameter It is important especiall...

Page 8: ...operly maintained by user d the defect is not the result of normal wear and tear e the starter has been repaired with parts manufactured or authorized by TDI and f TDI installation and repair procedur...

Page 9: ...on does not engage A Air pressure is too low A Increase air pressure to 40 150 psig B Control lines to starter ports reversed B Check installation diagram and correct C Solenoid valve not operating or...

Page 10: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 8 Publication T1 321 Issued November 15 2013 Figure 2 T100 V Envelope Drawing for P N T112 60082 001...

Page 11: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T1 321 Page 9 Issued November 15 2013 Figure 3 T100 V Installation Diagram for P N T112 60082 001...

Page 12: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page 10 Publication T1 321 Issued November 15 2013...

Reviews: