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TDI 

T

URBO

T

WIN

 

FROM 

TECH DEVELOPMENT

 

 

 

Publication:   T1-795 
Issued: August 1, 2008 

Page 3

The basic operation of the motor is as follows: 
Pressurized air or natural gas is admitted to the motor 
via the inlet port.  The air expands through the two-
stage turbine, which produces shaft rotation and motor 
output.  
 
Upon a successful engine start (or cycle), turn the air 
off to the motor immediately. Minimizing the time the 
motor is operating, especially unloaded, will maximize 
motor life 

   

IMPORTANT 

To attain maximum product life, it is important to 
properly match the motor inlet supply pressure, 
output and motor speed to required load.

 

 

 

Attain (regulate) starter to the lowest possible 
supply pressure required to start the engine. 
Minimizing starter back pressure will extend 
the life of air motor. Back pressure should not 
exceed 15 psig. 

 

1.3 PRODUCT  IDENTIFICATION 

 

The identification nameplate(s) attached to motor 
housing should indicate the following information:  

 Model 

designation 

  P/Ns(OEM &/or aftermarket p/ns may be 

present) 

 

Serial Number (date of manufacture) 

 

Maximum Operating (Inlet) Supply Pressure 

 

Direction of Rotation 

 

PART NUMBER IDENTIFICATION TABLE 

TDI Part Number 

Solar Part Number 

T115-60034-MSL-1-90 1078362-100 

T115-60G34-MSL-1-90 1078362-200 

 

NOTE 

Direction of Rotation is either left hand (LH) rotation 
(CCW) or right hand (RH) rotation (CW) viewed looking 
into the output (shaft) end of the motor.

 

 

 

CAUTION 

Exceeding the 

Maximum Operating Pressure

 rating 

shown on starter nameplate may result in damage 
to the motor or damage to the driven equipment.

 

 

NOTE 

Maximum Operating Pressure

 is indicated on the 

nameplate.  This can (should) be measured at the 
pressure check port below starter inlet port, and 

dynamically

 (while the motor is in operation).

 

   

IMPORTANT 

Optimum

 (correct) 

Maximum Operating Pressure

 is not 

necessarily the dynamic motor supply pressure 
recommended for 

your

 application.  Starter supply 

pressure regulation, by application, has been proven to 
maximize the service life and reliability of the starter(s) 
in most all applications.  (See section 1.2)

 

 

 

NOTE 

Proof Pressure

, if shown on the nameplate, indicates 

the maximum static pressure rating at which starter 
turbine motor housing(s) will not burst in operation.

 

 

1.4 STARTER MOTOR OUTPUT AND 

PERFORMANCE 

 
Please refer to specific Performance Graphs of the 
model being applied which illustrate: 
 

 

Starter Output 

(shaft HP/Torque) over range of 

dynamic 

supply pressures, 0 RPM (stall) to 

maximum free speed. 

 

Air Consumption Rates

 over range of 

dynamic

 

supply pressures (consumption is constant at 

dynamic

 inlet pressures indicated on 

performance charts). 

  Starter output & operating speed vary 

considerably on DIFFERENT drive mediums 
(e.g. air vs. methane gas). 

 

On methane gas, starter produces significantly 
more HP, at higher speeds, so inlet supply 
pressures may need to be reduced (regulated) 
to prevent excessive engine cranking speeds 
(flame out). 

 

In all cases, indicated performance assumes 
exhaust routed to a safe location, through 
system & piping that 

minimizes back 

pressure not to exceed 15 psig.

 

 

Summary of Contents for TURBOTWIN T100-MS

Page 1: ...ment 6800 Poe Ave Dayton OH 45414 Tel 937 898 9600 Fax 937 898 8431 Website www tdi turbotwin com Publication T1 795 Issued August 1 2008 INSTALLATION AND OPERATING MANUAL MODEL T100 MS TURBOTWIN Gas...

Page 2: ...2 1 2 BASIC OPERATION 2 1 3 PRODUCT IDENTIFICATION 3 1 4 MOTOR PERFORMANCE OUTPUT 3 2 0 INSTALLING THE MOTOR 4 2 1 ORIENTATION LUBRICATION 5 2 2 SUPPLY EXHAUST LINE INSTALLATION 6 2 3 MOTOR CONTROLS...

Page 3: ...eal bearing NOTE THIS STARTER IS TO BE SERVICED ONLY BY AUTHORIZED TDI TURBOTWIN DISTRIBUTORS DEALERS AND REPAIR STATIONS DO NOT OPERATE THIS STARTER UNLESS IT IS PROPERLY ATTACHED TO AN ENGINE NOTE E...

Page 4: ...Maximum Operating Pressure rating shown on starter nameplate may result in damage to the motor or damage to the driven equipment NOTE Maximum Operating Pressure is indicated on the nameplate This can...

Page 5: ...the starter and eliminate this maintenance item CAUTION All T100 MS CS motors should be installed with the inlet either straight down 6 o clock or 180 degrees or straight up 0 degrees or 12 o clock In...

Page 6: ...pe Level Maintained Oil Type Recommended Spec MIL L 7808H MIL L 23699 or equivalent synthetic grade turbine oil OIL FILL PORT 14 NPT OIL LEVEL SIGHT GLASS ORIENTATION Viton O ring seal beneath 2 NPT i...

Page 7: ...ponents should be dry fitted for proper alignment location prior to final assembly All pipe threaded joints should be sealed with Loctite Pipe Thread Sealant TDI P N 9 94085 or equivalent for leak tig...

Page 8: ...perating costs 2 4 INLET PRESSURE CHECK PORT checking dynamic operating pressures A 1 4 NPT port is located on the motor housing under the air inlet This port can be used to check the supply pressure...

Page 9: ...eventative maintenance include o Utilize only oil types recommended by the manufacturer TDI in the starter gearbox o Properly orient the motors starters as described herein to insure proper oil levels...

Page 10: ...oo small C Increase orifice size or replace pressure regulator D Inlet supply line valve ball gate relay plug too small D Install larger valve E In line lubricator installed in supply line E Remove lu...

Page 11: ...tions c the starter has not been misused abused or improperly maintained by user d the defect is not the result of normal wear and tear e the starter has been repaired with parts manufactured or autho...

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