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TDI

 T

URBO

T

WIN

 

FROM 

TECH DEVELOPMENT

 

 

 

                                                                                                                   

                           

Publication:   T1-795 

                                                                                                  Issued: August 1, 2008

       

                                                                                                                                                                               
                                       

Page 6 

NOTE 

TDI recommends synthetic grade oil (turbine oil) is 
used in the starter gearbox sump.  Use of either 
improper synthetic or mineral based oils may 
compromise unit service life, manufacturer’s warranty, 
and will increase the frequency of maintenance 
intervals required.

 

 

WARNING

 

Do not operate this starter unless gearbox has been 
filled to the proper oil level and maintained at this 
level. 

 

WARNING

 

Do not operate this starter unless it is properly 
connected to an engine or load (see below). 

 
2.2 SUPPLY LINE & EXHAUST LINE 
INSTALLATION 

 

WARNING

 

Be sure to either bleed the pressurized air reservoir 
and/or safety the system such as closing all air/gas 
supply valves, prior to installing motor or a new 
supply line. 

 

T100 TURBOTWIN T100-MS 

starter motors come 

standard with a 2" NPT female pipe thread adapter for 
the inlet connection port & various 3” exhaust adapters. 
 Various flange or thread adapters may be utilized at 
these joints.  Supplied adapters are sealed to the 
motor housing with Viton O-rings (see section 2.1).  
Hard piping may be used on supply/exhaust lines.  A 
section of flexible tubing may also be use/installed at 
the starter inlet/outlet, to prevent leaks or wobble out 
due to vibration.   
 
The supply line consists of the line from the air/gas 
supply source (via a pressure regulator when 
necessary) through filters, manual and/or automatic 
relay valves, to the starter

 

inlet.  

 
The exhaust line consists of the line from the motor 
exhaust to a “safe” location.  Turbine exhaust (air) is 
typically plumbed away from the engine area.  
 
Both supply & exhaust lines and components should 
be dry-fitted for proper alignment /location, prior to final 
assembly.  
 
 

All pipe threaded joints should be sealed with Loctite 
Pipe Thread Sealant (TDI P/N 9-94085) or equivalent, 
for leak tight joints prior to final assembly. Be sure to 
tighten all joints to proper torque after final assembly. 
 
The installation of the motor using natural gas is similar 
to the air installation except all fittings, piping, valves 
and regulators must be compatible with natural gas. 
  

WARNING

 

When using natural (or combustible) supply gas 
(e.g. methane gas) must be piped to a safe location, 
routed and terminated according to industry codes 
and local regulations.  

 

NOTE 

If the supply line is longer than 40 feet, the line piping 
size may need to be increased to 2" diameter, to 
minimize dynamic flow losses through piping and 
ensure specified output.  Similarly, if exhaust piping is 
longer than 40 ft. in length, it may be necessary to 
increase its diameter from 3” to 4” to minimize motor 
exhaust back pressure and insure specified output. 

 

On T115-MS  applications, valves or regulators on the 
supply side, having a 

Cv of 40

 or higher, are 

recommended for starter having 15 nozzles (T115-MS) 
Care must be taken to insure all inlet supply line piping 
& components are capable of passing the required air 
flow needed to produce specified power levels (motor 
output). 

 

See motor performance chart for specific 
flow rates. 

 

WARNING

 

Be sure that any/all piping &/or tubing used, meets 
applicable requirements and that no leaks are 
present following line installation or thereafter. 

 

CAUTION 

Although the light weight of these motors is easily 
supported by their mounting flange designs, TDI 
recommends properly bracing all rigid piping attached 
to the motors… to eliminate axial strain on motor & 
motor mounting flanges.  High axial loads (“over-hung 
bending”) will greatly reduce motor life. 

 
 
 
 
 

Summary of Contents for TURBOTWIN T100-MS

Page 1: ...ment 6800 Poe Ave Dayton OH 45414 Tel 937 898 9600 Fax 937 898 8431 Website www tdi turbotwin com Publication T1 795 Issued August 1 2008 INSTALLATION AND OPERATING MANUAL MODEL T100 MS TURBOTWIN Gas...

Page 2: ...2 1 2 BASIC OPERATION 2 1 3 PRODUCT IDENTIFICATION 3 1 4 MOTOR PERFORMANCE OUTPUT 3 2 0 INSTALLING THE MOTOR 4 2 1 ORIENTATION LUBRICATION 5 2 2 SUPPLY EXHAUST LINE INSTALLATION 6 2 3 MOTOR CONTROLS...

Page 3: ...eal bearing NOTE THIS STARTER IS TO BE SERVICED ONLY BY AUTHORIZED TDI TURBOTWIN DISTRIBUTORS DEALERS AND REPAIR STATIONS DO NOT OPERATE THIS STARTER UNLESS IT IS PROPERLY ATTACHED TO AN ENGINE NOTE E...

Page 4: ...Maximum Operating Pressure rating shown on starter nameplate may result in damage to the motor or damage to the driven equipment NOTE Maximum Operating Pressure is indicated on the nameplate This can...

Page 5: ...the starter and eliminate this maintenance item CAUTION All T100 MS CS motors should be installed with the inlet either straight down 6 o clock or 180 degrees or straight up 0 degrees or 12 o clock In...

Page 6: ...pe Level Maintained Oil Type Recommended Spec MIL L 7808H MIL L 23699 or equivalent synthetic grade turbine oil OIL FILL PORT 14 NPT OIL LEVEL SIGHT GLASS ORIENTATION Viton O ring seal beneath 2 NPT i...

Page 7: ...ponents should be dry fitted for proper alignment location prior to final assembly All pipe threaded joints should be sealed with Loctite Pipe Thread Sealant TDI P N 9 94085 or equivalent for leak tig...

Page 8: ...perating costs 2 4 INLET PRESSURE CHECK PORT checking dynamic operating pressures A 1 4 NPT port is located on the motor housing under the air inlet This port can be used to check the supply pressure...

Page 9: ...eventative maintenance include o Utilize only oil types recommended by the manufacturer TDI in the starter gearbox o Properly orient the motors starters as described herein to insure proper oil levels...

Page 10: ...oo small C Increase orifice size or replace pressure regulator D Inlet supply line valve ball gate relay plug too small D Install larger valve E In line lubricator installed in supply line E Remove lu...

Page 11: ...tions c the starter has not been misused abused or improperly maintained by user d the defect is not the result of normal wear and tear e the starter has been repaired with parts manufactured or autho...

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