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TDI T

URBO

T

WIN

 

FROM

 

TECH DEVELOPMENT

 

Page

 

 

Publication T30-729, Rev. 2 

                                                                                                           Issued April 15, 2006

 

 
Because turbine starters such as the T30 
Series are sensitive to flow restrictions, care 
must be taken to use uniform hose or tubing 
and fittings for connection of the supply air 
line.  Tees, elbows, and line length must be 
kept to a minimum.  TDI recommends that 
hose or flex couplings be installed to 
eliminate possible leakage caused by strain 
on the supply air line. 
 
Normally an air strainer is not required.  In 
dirty environments, use of a #40 mesh Y-
strainer is recommended. 
 
Only type approved metallic hose 
assemblies are approved in permanently 
pressurized compressed air lines of starters.  
Non-metallic hose assemblies are allowed 
only in case the piping system will be 
emptied after the starting procedure.   
 
Pipe unions must be type approved by GL. 
Downstream of the pressure regulator a 
pressure relief valve is to be provided. 
 

WARNING 

Recheck all connections for tight fit. 
 
Fill the air system tank.  The T30 Series 
starter is now ready to operate. 
 

4.0 STARTER OPERATION 

 
The maximum operating pressure limit is the 
inlet pressure when measured at the starter 
inlet pressure check port during the crank 
cycle. In order to check the starter inlet 
pressure, a 1/8" NPT pipe tap connection is 
provided in the inlet housing to attach a 
pressure gauge. Refer to figure 1. IN NO 
CASE SHOULD INLET OPERATING 
PRESSURE EXCEED 10.3 BAR (150 
PSIG). 
 

WARNING 

Do not operate the TDI Turbotwin T30 
Series air starter with air pressure greater 
than the pressure rating on the nameplate.  
This pressure is to be measured at the 
starter inlet while the starter is running. 
 
 

 
The static supply pressure will always be 
higher than the operating pressure.  As a  
 
guideline, the maximum pressure limit (proof 
pressure) that the T30 Series starter may be 
subjected to is 20.7 Bar (300 PSIG). 

 

System pressure that exceeds the maximum 
operating limit must use a pressure reducer 
device to ensure that the operating pressure 
limit to the T30 Series starter is maintained. 
 
System pressure that exceeds the 20.7 Bar 
(300 PSIG) limit must, in addition to a 
pressure reducer device, incorporate a 
pressure relief valve set below 20.7 Bar (300 
PSIG) in the supply air line. 
 
All appropriate local pressure codes and 
pressure limitations on other system 
components must be adhered to and would 
supersede the guidelines given in this 
manual. 
 
Follow the engine manufacturer’s 
instructions for starting the engine. 
 

WARNING 

Do not engage the starter while the engine 
is running. 

 

If the starter fails to function properly when 
first operated, or its performance 
deteriorates with use, refer to the Operator’s 
Trouble Shooting Guide, Section 6.0.  If you 
cannot solve the problem, or repair is 
necessary, contact your local TDI 
Turbotwin™ distributor or dealer. 
 
TDI turbine starters share a common 
characteristic known as “coast-down”. Once 
unloaded, turbines must coast to a stop from 
their unloaded or 

free-speed

.  Turbines 

behave differently in this respect, when 
compared to positive displacement devices, 
because the friction (drag) of rubbing,  
 
sealing surfaces (piston rings or vanes) 
quickly stops an unloaded machine.  Less 
encumbered by drag, and typically 
decelerating from much higher operating  
speeds, turbines can take considerably 
longer to come to rest.  
 

Summary of Contents for TURBOTWIN T30-Y

Page 1: ...Rev 2 Dated April 15 2006 INSTALLATION AND OPERATING MANUAL MODEL T30 Y TURBOTWIN Engine Air Starter AN96 425 MurCal c CALL MURCAL TO PLACE YOUR ORDER P 661 272 4700 F 661 947 7570 www murcal com e ma...

Page 2: ...er 1 3 0 Installing the Starter 3 4 0 Starter Operation 4 5 0 Model T30 Warranty 6 6 0 Operator s Trouble Shooting Guide 7 LIST OF ILLUSTRATIONS FIGURE TITLE PAGE 1 Envelope drawing 8 2 Installation D...

Page 3: ...G used where injury to personnel or damage to the equipment is possible CAUTION used where there is the possibility of damage to the equipment NOTE used to point out special interest information 1 2 I...

Page 4: ...ousing assembly must remain in the same position relative to each other CAUTION Ensure that the O ring on the gearbox assembly remains in position and is not cut Reinstall the four tie bolts Torque th...

Page 5: ...s shown in Figure 2 The components illustrated may vary in shape but there must at least be a start switch air tank and air piloted relay valve to correctly operate a T30 Series starter NOTE Mounting...

Page 6: ...on the nameplate This pressure is to be measured at the starter inlet while the starter is running The static supply pressure will always be higher than the operating pressure As a guideline the maxim...

Page 7: ...ne starters during coast down could damage the starter pinion and the engine ring gear Turbine air starters must NEVER be re engaged during coast down or before the starter comes to a complete stop To...

Page 8: ...tear and e such starter product has not been repaired with parts not manufactured or authorized by TDI and TDI installation and repair procedures as outlined in the appropriate manual were properly f...

Page 9: ...air pressure to 40 150 psig B Control lines to starter ports reversed B Check installation diagram and correct C Solenoid valve not operating or plugged C Check wiring and solenoid operation Correct...

Page 10: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Page Publication T30 729 Rev 2 Issued April 15 2006 8 Figure 1 T30 Y TurboTwin Air Starter Envelope Drawing...

Page 11: ...TDI TURBOTWIN FROM TECH DEVELOPMENT Publication T30 729 Rev 2 Page Issued April 15 2006 9 Figure 2 T30 Y TurboTwin Air Starter Installation Diagram...

Page 12: ...60 psig LB FT HP 90 psig POWER 68 136 204 Nm KW 170 102 34 3 7 7 5 11 2 14 9 18 6 22 4 29 8 26 1 33 5 37 2 TORQUE 150 psig Figure 3 T30 Y TurboTwin Air Starter Performance Curve Air T306 Performance...

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