TDI UltraFLEX HD, User Manual

Page 1: ...TRANSISTOR DEVICES INC UltraFLEX HDUserManual 708401 Rev B...

Page 2: ...F L E X H D P D U U S E R M A N U A L U L T R A F L E X H D P D U User Manual Rev B Transistor Devices Inc 36 Newburgh Road Hackettstown NJ 07840 Phone 908 979 0088 Fax 908 979 0466 708401 Rev B Page...

Page 3: ...Connections 11 1 6 1 Fans 11 1 7 EMO Loop 12 1 8 SMC Connection J72 12 1 9 External Indicators Connection J71 13 2 0 System Start up 14 2 1 System turn on 14 2 1 1 EMO breaker CB2 14 2 1 2 Energize A...

Page 4: ...C Output 23 3 7 3 Fan Power 23 3 7 3 1 Testhead Fan connector J46 24 3 7 3 2 Cabinet Fan connectors J47 J48 24 3 7 3 3 Expansion Cabinet power connector J49 25 3 7 4 48V DC Output Voltage 26 3 8 EMO l...

Page 5: ...12 Figure 6 SMC connector detail 12 Figure 7 Detail of EMO breaker CB2 shown in OFF position 14 Figure 8 Detail of input breaker CB1 15 Figure 9 Detail of AC load breakers CB3 CB8 15 Figure 10 Detail...

Page 6: ...e 5 AC Distribution details 20 Table 6 J59 Pinout 21 Table 7 Internal AC Distribution 21 Table 8 DC Output Ratings 22 Table 9 J46 Pinout 24 Table 10 J47 J48 Pinout 25 Table 11 J49 Pinout 25 Table 12 E...

Page 7: ...he PDU respectively The major components of the PDU are shown on the diagrams Figure 1 Front view of PDU Chapter 1 Power Status LED s Figure 7 AC outlets on lower half of front panel Figure 3 AC input...

Page 8: ...9 External indicator connector J71 Figure 6 1 1 AC Input Warnings WARNING HIGH TOUCH CURRENT EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY AVERTISSEMENT HAUTE TENSION DE CONTACT LA MISE A LA TER...

Page 9: ...Delta with or without one leg grounded or a 3 Phase Wye Neutral not used The AC feed must be capable of supplying a continuous current of 150A The frequency range for the input is 47 63 Hz All AC wir...

Page 10: ...U L T R A F L E X H D P D U U S E R M A N U A L Figure 3 AC distribution on PDU 708401 Rev B Page 10 of 38...

Page 11: ...n connectors are located on the rear of the PDU as shown in Figure 4 In addition refer to Table 2 below for descriptions of the connectors Use Outlet Number Circuit Breaker Breaker Rating A Testhead F...

Page 12: ...O If power vault is used the J70 jumper must remain installed Refer to Figure 2 for where the EMO connectors are located and Figure 5 below for a detailed view of the EMO connectors on the rear of the...

Page 13: ...DC power fault return Output to SMC 21 Not Used 22 Not Used 23 Not Used 24 Fan Speed Control 1 return From J46 pin 5 25 48V DC Enable return Input from SMC Table 3 SMC connector Pinout J72 1 9 Externa...

Page 14: ...n the breaker up toward the top of the PDU If the handle if down toward the bottom as shown in Figure 7 the breaker is off With CB2 on it will allow the EMO supply to turn on as soon as the AC input i...

Page 15: ...ED If the Main Power On LED is not illuminated verify all EMO loop connectors are plugged in and no EMO buttons are depressed With an open EMO loop the input breaker cannot be turned on Refer to Figur...

Page 16: ...the power supply AC input breaker CB9 located on the front panel of the PDU refer to Figure 1 Once the breaker is turned on the AC input will be fed into the power supplies Although the DC output of...

Page 17: ...een If the 48V does not turn on verify the power supply AC input breaker CB9 is turned on and power supplies are installed Refer to Service Manual for troubleshooting 2 2 System Functionality Once the...

Page 18: ...designed to provide overcurrent protected AC distribution and a 48V DC output The 48V DC output is derived from modular power supplies The only cooling within the PDU are the fans on the individual po...

Page 19: ...by a 3A breaker CB2 on the front panel of the PDU The EMO supply is used to power the interface PCB as well as the UVR under voltage release on the input circuit breaker CB1 3 4 AC Input breaker The...

Page 20: ...l view of AC distribution 3 5 1 AC connectors Table 5 below details the specifications on the AC distribution connectors Use Outlet Number Circuit Breaker Breaker Rating A phases Used Phases Voltage V...

Page 21: ...ing part numbers are housing 770020 1 with pins 193796 1 Figure 15 Detail view of J59 Pin Number Pin type Description 1 Plug 770377 1 Key plug 2 Plug 770377 1 Key plug 3 Socket 193797 1 Ground 4 Socke...

Page 22: ...in the PDU receive AC as soon as the main AC breaker CB1 and power supply AC input breaker CB9 are turned on The 48V output is inhibited off until commanded to turn on by the SMC controller The 48V o...

Page 23: ...n the output bus and 1 375 on the return bus Figure 16 48V DC output bus bars 3 7 3 Fan Power Connectors for the Test Head Fantray system cabinet fan expansion cabinet fan and expansion cabinet power...

Page 24: ...nector J46 Pin Number Pin type Description 1 Socket 194213 1 48V DC output 2 Socket 194213 1 48V DC return 3 Socket 194213 1 Chassis Ground 4 Socket 1 770253 0 Fan speed control 1 5 Socket 1 770253 0...

Page 25: ...fer to Figure 20 and Table 11 below for details on the expansion cabinet power connector J49 Connector used is Amp Mate N Lok series part number 770025 1 with pins 194212 1 Recommended mating part num...

Page 26: ...if the loop is broken When the EMO loop is broken CB1 is opened The EMO supply still remains powered up The EMO connectors on the PDU are J67 J68 J69 and J70 and are located on the rear of the PDU A...

Page 27: ...f the PDU is accomplished via the interface PCB mounted at the rear of the PDU The interface PCB contains test points alarm LED s and connections for external alarms and the SMC The interface PCB also...

Page 28: ...ot Used 13 48V DC Enable Input from SMC 14 Not Used 15 Not Used 16 Not Used 17 Not Used 18 Not Used 19 48V DC power fault Output to SMC 20 48V DC power fault return Output to SMC 21 Not Used 22 Not Us...

Page 29: ...side of an optocoupler Maximum recommended current draw through the optocoupler is 3mA A 48V DC power fault will be active when the 48V bus is disabled or when any of the power supplies have failed 3...

Page 30: ...J71 on the rear of the PDU 3 9 2 1 Alarm output connector J71 The alarm output connector is J71 and is a 9 pin D sub connector These alarm outputs can be used for external LED s Refer to Table 14 bel...

Page 31: ...responding LED will be off All power supply LED s will be off when the 48V bus is inhibited off Refer to Figure 22 for a view of the rectifier good LED s 3 9 3 Test Points Test points are provided on...

Page 32: ...U L T R A F L E X H D P D U U S E R M A N U A L Figure 24 Thermostat location on interface PCB Thermostat Test Points 708401 Rev B Page 32 of 38...

Page 33: ...ution Outlet Number Circuit Breaker Breaker Rating A AC type Voltage VAC Frequency J52 J53 CB8 5 Single phase 115 47 63 Hz J54 J55 CB7 15 Single phase 208 230 47 63 Hz J50 J51 J56 J57 CB6 15 Single ph...

Page 34: ...nsions 19 W x 35 5 D x 12 1 H PDU Weight including 4 power supplies 125 Lbs Individual power supply weight 6 Lbs 4 5 Environmental Ratings Description Rating Temperature range operating 20C 30C Temper...

Page 35: ...U L T R A F L E X H D P D U U S E R M A N U A L 5 1 System Interconnect for revision A or higher units Chapter 5 708401 Rev B Page 35 of 38...

Page 36: ...R 708401 Rev B Page 36 of 38 U L T A F L E X H D P D U U S E R M A N U A L 5 2 System Interconnect for revisions prior to revision A...

Page 37: ...TDI DC power plant are warranted to be free of defects in material and workmanship for a period of two 2 years from date of shipment to the original purchaser In the unlikely event a component of the...

Page 38: ...5 Change current monitor signal from 2 5V to 2 7V 300A Update Graph 2 based on data taken from updated PDU 1 22 08 FQ P6 Added internal links added section for Service Support GFS and customers to con...

Page 39: ...E5 WKOERLM2 tp625 1 dot Title Manual Subject Author tdi Keywords Comments Creation Date 5 14 2008 11 25 00 AM Change Number 12 Last Saved On 5 30 2008 1 23 00 PM Last Saved By naponem Total Editing Ti...