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408-35195 

Rev

 A

 

of 8

 

7.

 

ADJUSTING THE RATCHET 

The ratchet is preset prior to shipment, but it is important to verify the crimp height using a micrometer or 
caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the 
ratchet, if necessary, on a regular basis. Refer to Figure 5 and proceed as follows: 

 

If the crimp height is larger than recommended, remove the ratchet wheel adjustment screw and rotate 
the adjustment wheel counterclockwise (+) to a higher setting. Reinstall the screw. Repeat as required. 

 

If the crimp height is smaller than recommended, remove the ratchet wheel adjustment screw and 
rotate the adjustment wheel clockwise (-) to a lower setting. Reinstall the screw. Repeat as required. 

 

If the crimp height cannot be made to conform to the recommended crimp height, the tool or die set 
must be replaced. See Section 9, REPLACEMENT AND REPAIR. 

Figure 5: Ratchet adjustment 

 

Adjustment screw 

Ratchet adjustment wheel 

8.

 

MAINTENANCE AND INSPECTION 

8.1.

 

Maintenance 

 

Remove dust, moisture, and other contaminants with a clean soft brush or soft lint-free cloth. 

Do not

 

use objects that could damage the dies or tool. 

 

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the 
dies. Store the tool in a clean, dry area. 

 

Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser. 

8.2.

 

Visual inspection 

 

Inspect the tool and dies on a regular basis to ensure that they have not become worn or damaged. 

 

Make sure that the die retaining screws are properly secured. 

 

Inspect the crimping chambers of the die assembly for flattened, chipped, worn, or broken areas. If 
damage or abnormal wear is evident, the dies must be replaced. Refer to Section 9, REPLACEMENT 
AND REPAIR.
 

 

 

Summary of Contents for 2390409-1

Page 1: ...wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barrel...

Page 2: ...y before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle a ratchet adjustment wheel and an emergency ratchet release The die set consists of a crimper upper die and an anvi...

Page 3: ...through the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 8 Carefully close the tool handles making sure the anvil and crimper align properly...

Page 4: ...t by the mating end insert the contact through the front of the tool and into the appropriate crimp section 3 Position the contact so that the U of the wire barrel faces the top of the tool Place the...

Page 5: ...assembly 3 Place a contact with wire into the proper nest and close the handles until the ratchet reaches the sixth click or until the contact support touches the contact 4 Move the contact support as...

Page 6: ...ccordingly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct...

Page 7: ...ecommended crimp height the tool or die set must be replaced See Section 9 REPLACEMENT AND REPAIR Figure 5 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 8 MAINTENANCE AND INSPECTION...

Page 8: ...order parts through your TE representative You can also order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER S...

Page 9: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 2390409 1...

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