114-94438 REV C1
5
of 36
3.
WIRES
The following designations are used in this specification. The illustrations are exemplary and schematically.
3.1.
Assessment of the wires
To ensure the required electrical crimp contactability the permissible maximum storage period of 8
months for unprocessed cable (referring to cable manufacturer production date) must be respected.
3.2.
Wire selection
The contact system is released for the application with wires specified in point 3.4
The released contact-wire-combinations and crimp parameters are given in table 1
Other wires require the approval of the engineering department.
The wires are applied as single wire terminations. Double terminations are not intended.
3.3.
Wire preparation
The wire must be stripped before crimping. The stripping length of the outer insulation and shield with
tolerances is defined in the following Assembly Steps.
The insulation must be cut accurately and pulled off the conductor. Offcut of insulation may not remain on
the conductor. Single strands may not be damaged, fanned out, cut or pulled out. Furthermore, the operator
should avoid touching the bare single strands. Sticking out strands are not permitted.
The single strands of the conductor may not be twisted.
3.4.
General Specifications of Prescribed Cables
AC-Cable: Cross-section
3 x 6,0mm²
Supplier
:
Coroplast
Outer Diameter
14,1
-0,6
mm
Cable description
:
FHLR2GCB2G 3x6.0mm²
acc. LV216-2 Tab. A5
Coroplast Part No.:
9-2641 (3x6mm²)
PE-Earth-Cable: Cross-section
16mm²
Supplier
:
Coficab
Outer Diameter
8.3
-0.9
mm
Cable description
:
FLY 16/0.21
acc. LV112
Part No.:
LLYF1600xxyy (xxyy -> color acc. to datasheet)
Note regarding PE-PVC insolation:
PG23 test is carried out according customer request and in conflict to specified requirements with
PE cable which constricts during thermal aging in the sealing area (PVC insolation). To counteract
this effect, the test samples were modified after the thermal aging in such a way, that the
constricted area of the PE cable is moved out of the sealing area.
Summary of Contents for CCS1
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