TE Connectivity HVA630, Assembly

Page 1: ...w 4 4 2 Parts of Assembly to order 5 4 3 Security Advice 6 4 4 Assembly Steps 7 4 5 End of Line Test 15 5 Header Connector mounting 16 6 Connector handling 17 6 1 Plugging Connector 17 6 2 Unplugging...

Page 2: ...the manufacturing process and the proper function of the system The warranty and liability is excluded if quality deficiency or damages occurs by failing compliance to this specification or using not...

Page 3: ...H Co KG D 42279 Wuppertal Outer Diameter 11 3 0 6 mm Cable Description FHLR2GCB2G 2 x 4 0 mm T180 Coroplast Part No 9 2641 2x4 0mm A8 2012 12 08 TE Part No 2177114 1 Rev A Cross section 2x6 0mm Suppli...

Page 4: ...Die Set Locator HVA630 2phm 4 0mm Shield crimp 2pos 2x4mm 541868 1 AT66 Die set adapter HV 528008 4 HV Crimping Machine speed 10mm sec 1 528041 0 Rev C1 Die Set Locator HVA630 2phm 6 0mm Shield crimp...

Page 5: ...28732 X 2328732 X 2 1 RECEPTACLE HOUSING ASSY 2328730 1 2328730 1 3 1 SHIELD CRIMP FERRULE INNER 2332013 1 2332013 1 4 2 SHIELDING 2331718 1 2331718 1 5 1 OUTER CRIMP FERRULE 2332014 3 2332014 4 6 1 C...

Page 6: ...ION HIGH VOLTAGE APPLICATION SHIELDING BRAID AND CABLE INSULATION MAY NOT BE DEMAGED The assembly should only be performed by trained personnel Avoid prolonged or repeated skin contact with shielding...

Page 7: ...E Figure 2 Step 2 Remove wire sheath material as shown Remove outer sheath and foiled shielding according to determined length Figure 3 Shorten shielding braid and filler The shielding braid has to be...

Page 8: ...MCP 6 3 4 8K contact with the specified tool according to TE SPEC 114 18388 Avoid twisting of the conductors For easy insertion into RECEPTACLE HOUSING all should have the same orientation Figure 4 Fi...

Page 9: ...a click is heard on insertion To ensure that the contacts are correctly inserted push pull with a force on the cables max 10N After the contacts have been controlled for correct positioning and lockin...

Page 10: ...contact is necessary use auxiliary tool according contact specification 114 18388 For opening the secondary locks use a flat screwdriver e g 2 3x0 5 Figure 8 If a secondary lock has been opened the RE...

Page 11: ...Figure 9 Figure 9 Slide second SHIELD on the RECEPTACLE HOUSING until it it stops Figure 10 Figure 10 Position the INNER CRIMP FERRULE into the SHIELDS until it lies against the end of the SHIELDS Fi...

Page 12: ...ng and using of application tools see guideline 411 18555 After crimping the shield braid has to be visible for visual inspection of homogeneous distribution of the braids and may extend according Fig...

Page 13: ...e 12 Cross section D E F G mm mm mm mm 2x4mm 11 6 0 15 max 13 0 15 8 0 15 max 20 2x6mm 13 0 0 15 max 14 6 Table 3 Dim G recommended inspection dimension against mistaken identity of outer crimp ferule...

Page 14: ...its coding the correct polarisation in the Outer Housing Assembly Figure 13 To ensure that the Cable Assy is correctly snapped in pull with a force on the cable max 10N Figure 13 Step 9 Join COVER an...

Page 15: ...ch Mechanisms are snapped in Figure 15 4 5 End of Line Test Assembled HV Connectors have to be tested electrically and mechanically to applicable requirements On COVER are CONTROL OPENINGS for detecti...

Page 16: ...ture Mounting screw 5mm with Max screw head 11 5mm height 4mm Min bearing area 9 5mm Screw type up to manufacturer drill hole design according to screw type pretension Min 6000N Max 6400N Refer drawin...

Page 17: ...t tug do not pull on the wire If the connection is not correct plugged it will not be able to activate the CPA Push the CPA forward see figure 19 The locking latch is in this position blocked and it w...

Page 18: ...114 101088 Press the locking latch down to unlock the connector and pull the plug out of the header Do not pull on the wire see figure 21 Figure 21 Rev B1 18 of 19...

Page 19: ...TE HEADER MOUTING G XU E JIANG 17SEP19 B1 MODIFY COVER PN G XU E JIANG 03JAN20 DR SILVER XIONG 07JUN2018 TE Connectivity CHK Shanghai Co Ltd JESSE LI HEMS Automotive 12JUN2018 CHINA APP NO REV LOC EVA...