TE Connectivity IR-550/ED-7-KIT, Operation And Maintenance Manual

Page 1: ...Issue Manual I 1 ssue 1 Opera ation a IR 550 Page IR 5 Product and Ma 0 ED 7 KIT e 1 of 32 550 ED 7 TE PCN C aintena KIT CV1032 000 nce Ma 0 anual Issue e 1 ...

Page 2: ...ness of the information and disclaims any liability regarding its use TE s Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will TE Tyco Electronics be liable for any incidental indirect or consequential damages arising from the sale resale use or misuse of the product TE Connectivity Specifications are subject to change witho...

Page 3: ...Issue 1 IR 550 ED 7 KIT Manual Issue 1 Page 3 of 32 Amendment Record Issue Number Change request number 1 ...

Page 4: ...2 4 2 5 2 6 General 2 7 3 Installation set up 3 1 Unpacking 12 3 2 Location 3 3 Electrical connections 3 4 General 4 Operation 4 1 16 4 2 Setting Installation parameters 4 3 Programming example 4 4 Switching off 5 Maintenance 5 1 Warnings 22 5 2 Daily inspection 22 5 3 Routine inspection 23 5 4 Lamp and filter replacement 24 5 5 Controller maintenance 25 6 Spares Ordering information 26 7 Electric...

Page 5: ... serious injury This equipment must be operated and maintained only by fully trained and qualified personnel Failure to follow the manufacturer s instructions may void the warranty of this equipment The IR 550 ED 7 KIT must be operated in accordance with safe working practices and local safety codes and regulations Do not use the IR 550 ED 7 KIT for any purpose other than its intended function IR ...

Page 6: ...sturbance characteristics Limits and methods of measurement EN 61000 4 2 2009 03 Electrostatic discharge EN 61000 4 3 EN 61000 4 3 A1 EN 61000 4 3 A2 2006 05 2008 02 2010 07 Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 EN 61000 4 4 A1 2004 12 2010 03 Electrical fast transient burst immunity test EN 61000 4 5 2006 11 Surge immunity test EN 61000 4 6 2009 03 Immunity to ...

Page 7: ...z fe More tha ximately 2 5 90 secon Controller PC 30 V 50 Hz os 13 8 lb IR KIT ust not be d EU IR 550 y produces occurrence a ardous Subs customersu R 550 ED 7 K N CY8483 00 4 5 A an 1000 hou Kg 5 5 lb nd max hea CN CV2777 0 Max load R 550 ED 7 K Page 7 of 32 disposed of 0 ED 7 KIT products in and location stances ca upport produ KIT 00 urs of interm ating times a 000 2 8A Shor KIT as municip n co...

Page 8: ... the Controller always provides full power that has been set to the Gun when the foot switch is depressed Operator Keypad The operator keypad allows the selection of Controller Mode Manual or Automatic and the Selection of programming of the 20 memories The IR 550 MK3 CE MINUS uses a halogen lamp as its radiant heat source Reflectors focus the heat from the lamp concentrating heat energy within th...

Page 9: ... the cables put supply an earthed mA residu d fuse type UTION n hot parts en not to to d that prot ol R 550 ED 7 K Page 9 of 32 c potential ry d to an AC ce or repair e AC suppl ct the electr stem tool must c ges will be d or if any o are damag y has doubl power sup ual current es and ratin s ouch any ex tective cloth KIT contact w mains elec ir always t ly rical system conform to exposed if of th...

Page 10: ...ted to c MK3 CE MIN ust be used ndations in heets w recomme roducts wit R 550 ED 7 K Page 10 of 32 nd Fire r combustib erated in ac des and reg or any purp n or near f s not used ool where t ace for a lo combustibl NUS to cool d when usi product sa endations i th this sys KIT 2 ible liquids ccordance gulations pose other fuelled airc with care there may ong time in le material before sto ing this ...

Page 11: ...NU eating Ove ostat autom R 550 ED 7 K Page 11 of 32 50 hich display n and wiring ies a label ating inform US infrared erheating a matically res KIT 2 y the produ g diagram which disp mation d heat gun ctivates th sets after t uct part nu number play the pro is also equ he switch w the tool has umber PCN oduct part uipped with which disco s cooled to N product number P h a thermo onnects th o a sa...

Page 12: ...vironments However it should not be used near explosive or flammable materials or in a location where it would be subject to moisture or excessive dust The ED 7 001 550 has an IP20 rating i e Protected from solid objects up to 12mm e g fingers with no protection against liquids The IR 550 MK3 CE MINUS infrared heat gun assembly carries an International Protection IP Code of IP12 5 The IR 550 ED 7 ...

Page 13: ... VIE connection R 550 ED 7 K Page 13 of 32 I tool design ith a Europe the other y time it sho the machin he equipmen onnections EW CONTR KIT 2 ned for ope ean 2 metre ould only be ne must con nt must be s Switches ROLLER f IR 550 M IEC MA MAINS ON eration from e power lea replaced w nform to loc protected b s ig 1 K3 CE MINU AINS LEAD N OFF SWI a 230V 10 d with a sta with a CE ap al standard by a ...

Page 14: ...NGE IR ntroller wi wing to mai ECIFICATI R 550 ED 7 K Page 14 of 32 th foot sw ntain the as ION AD 180 x 300 g Solder Shield Solder ED 7 001 55 KIT 2 witch ssembly ha 1319 9 x 150 mm g rSleeve splice terminators rTact contacts 50 ands free d es s during shrin Dura D 10 D 60 king aSeal MiniSea 00 XX D 144 02 xx al One Step xx SO63 SO O96 ...

Page 15: ...age 15 of 32 MK3 CE illuminated been adapt installation 9 for the follo mes with two g the jaws i stall produc emove the b ct adaptor a be adjusted E MINUS KIT 2 MINUS an d lamp at an ted to use w of Raychem owing o lateral wire in the prope ct having the basic clamp and cable cl to be in line nd AD 131 ny time with mechan m SolderSle e clamps T er alignmen e wire or ca p on one sid amp should e S...

Page 16: ...eys ED Mains O R 550 ED 7 K Page 16 of 32 you should the safety r t look direc ONT VIEW Displ Program ON LED Retur KIT 2 d ensure you requiremen ctly into the W CONTR lay mme keys rn Key u are familia ts detailed e illuminate ROLLER ED 7 0 Temperatu MANUAL A ar with the s in Section ed lamp at 01 550 re Power AUTO Mode se system 2 any time r Keys elect ...

Page 17: ...amp is energised and the green LAMP ON LED will illuminate and stay lit until the PEDAL is released 3 The power output can be adjusted between 0 and 100 by pressing the UP DOWN arrows on the temperature adjust keypad Holding any arrow key pressed for 5 seconds or more will advance the value being adjusted more quickly ED 7 001 550 MANUAL AUTO Mode select Return Key Mains ON LED Temperature Power K...

Page 18: ...0 using the Programme UP DOWN keys 2 Press the RETURN and temperature DOWN key simultaneously for a minimum of 5 seconds 3 When released the left side of the display shows an asterix to confirm that you have entered the Programming mode 4 Time value can be adjusted using the Timer UP DOWN keys from 0 5 to 100 seconds in 0 5s increments 5 The Power value can be adjusted using the Power UP DOWN keys...

Page 19: ...gnifica s on the Pro mperature D of the disp s on the Tim s on the be the same er set to 15 have been s en set Whe ll illuminate KIT 2 gramme se ance and ar rogramme s DOWN key play shows a mer section Power sect e as that sh 5 0s 80 P set press th en that prog e for 15s at t P01 to sto re used sole section of th y simultaneo an asterix n of the keyp tion of the k hown below Power he RETURN gramme...

Page 20: ...ED 7 K Page 20 of 32 es Program ed to lock P r from the ma h the rear pan securing the lace it to one P switches on d ON or UP unlock acces ed position Refit the four KIT 2 mmes P01 a P01 and P02 ains supply nel nearest y upper case e side taking n the front pa is locked and ss for setting r case securi and P02 can you on a soli g care not to anel circuit b d OFF or Do of the stand ng screws Progr...

Page 21: ...hut off switch To turn the equipment off press the l O switch to the O position located at the rear of the ED 7 001 550 controller Reference FIG 1 Page 11 Note Allow the IR 550 MK3 CE MINUS fan to run for 5 to 10 minutes before switching off the ED 7 001 550 controller This will extend lamp life and the tool will be cool for packing away ...

Page 22: ...ce Tes esistance IR 550 Page nected to a tenance or om the AC prior to us damage to c y or period ce Tester P G sting PAT DO NOT machine DO NOT this mach 0 ED 7 KIT e 22 of 32 an AC main repair alw supply se controller a dic servicing PAT ref 5 5 Flash Test may be dam exceed 250 hine may be ns electricit ways turn o and leads g and EART Controller protection maged 0 volts DC e damaged ty supply of...

Page 23: ... inspected for cleanliness Normally only the front reflector and the outer face of the lamp filter will need cleaning The rear reflector and inner face of the lamp filter are protected from the work area so contamination is less likely Contaminated surfaces should be cleaned with a soft cloth and isopropyl alcohol Cleaning Fan and Housing Since the lamp draws large quantities of air through the to...

Page 24: ...or out of th ring from th ng from the d olding the h ll drop until ase the lam may be da if replacem socket he wrapper th oils Rem et bulls eye co sliding it ov nose plung 0 ED 7 KIT e 24 of 32 AND FILTE of normal u dually deter ay be correc CE from its p upper nos e tool housi he housing he groove i groove wit heating tool l it is stoppe mp filter amaged if d ment is requ r on the lam move the w ...

Page 25: ...nance 3 Monthly Check the condition of the power cord leads Check the operation of the LEDs Wipe the Controller front panel with a soft clean cloth Annually Check the earth bonding of the system equipment in accordance with EN 60204 Or local regulations for non EEC Countries ...

Page 26: ...IPTION PART NUMBER Holding fixture AD 1319 9 993850 000 38999 size 8 SolderTact adaptor AT 1319 22 395421 000 38999 size 16 SolderTact adaptor AT 1319 78 413186 000 Submin SolderTact adaptor AT 1319 12 993872 000 748 SolderTact adaptor AT 1319 14 993877 000 723 SolderTact adaptor AT 1319 19 993938 000 482 size 16 SolderTact adaptor AT 1319 17 993917 000 DESCRIPTION PART NUMBER 220 230 500W Lamp F9...

Page 27: ...Issue 1 IR 550 ED 7 KIT Manual Issue 1 Page 27 of 32 ...

Page 28: ... Manual Issue 1 Page 28 of 32 220 230 500W Lamp 220 230 500W Lamp F95965 000 TE Tyco Electronics ED 7 001 550 HOLD FIX CV4406 000 TE Tyco Electronics ED 7 001 550 PCB CV4408 000 TE Tyco Electronics Mechanical holding fixture ...

Page 29: ...Issue 1 IR 550 ED 7 KIT Manual Issue 1 Page 29 of 32 7 Electrical 7 1 WIRING DIAGRAM FOR CONTROLLER ED 7 001 550 2 X 4 AT FUSES REF PAGE 27 ...

Page 30: ...Issue 1 IR 550 ED 7 KIT Manual Issue 1 Page 30 of 32 ...

Page 31: ...lts at the connection at rear of IEC FILTER Reference page 24 electrical drawing ED 7 001 550 controller switches on and lamp fails to operate when foot pedal is operated Check lamp ref 5 4 Check operation of foot pedal at J3 page 24 for volts Ohms Switch normally open Visual damage or broken cable on foot pedal Check Solid state relay operation RL1 page 24 2 X 4 AT FUSES ...

Page 32: ...Issue 1 IR 550 ED 7 KIT Manual Issue 1 Page 32 of 32 8 CONTACT INFORMATION United Kingdom Tyco Electronics UK Ltd Faraday Road Dorcan SN3 5HH United Kingdom Telephone 1793 528171 FAX 1793 572516 ...