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Installation and

Operating Instructions

Synchro-check Monitor PLL/D-100/120-UL,

PLL/D-173/240-UL, PLL/D-380/480-UL,

PLL/D-277/500-UL DIN-rail mounted

Safety

The unit was designed in accordance with BS EN 600255-6 and -27 –
Permanently connected use, Normal condition.  Insulation category III,
pollution degree 2, basic insulation for rated voltage.  Measurement
Category III.

EMC Installation Requirements

This unit has been designed to provide protection against EM (electro-
magnetic) interference in line, in accordance with BS EN 61000-6-2 and -
6-4. Precautions necessary to provide proper operation of this and
adjacent equipment will be installation dependent and so the following
can only be general guidance:

Avoid routing wiring to this  unit  alongside cables and  products
that are, or could be, a source of interference.

To protect the product against incorrect operation or permanent
damage,  surge  transients  must  be  controlled.  It  is  good  EMC
practice  to  suppress  differential  surges  to  2kV  or  less  at  the
source.  The  unit  has  been  designed  to  automatically recover
from  typical  transients,  however  in  extreme  circumstances  it
may  be  necessary  to  temporarily  disconnect  the  auxiliary
supply for a period of greater than 5 seconds to restore correct
operation.

Screened communication leads are recommended and may be
required.  These  and  other  connecting  leads  may  require  the
fitting  of  RF  suppression  components,  such  as  ferrite
absorbers, line filters etc., if RF fields cause problems.

It is good practice to install sensitive electronic instruments that
are performing critical functions in EMC enclosures that protect
against  electrical  interference  causing  a  disturbance  in
function.

Wiring

All connections are made to screw clamp terminals. Terminals will accept
0.05 - 2.5mm2 (30 - 12 AWG) stranded or solid core cables.  Terminal
screws should be tightened to 0.5 Nm (4.5 lb.in) Choice of cable should
meet local regulations.

For UL approved installation

, use National Electrical Code (NEC) Class 1

wiring. Use copper conductors only, rated 600V / 75°C minimum.

Fusing

A suitable switch or circuit breaker conforming to the relevant parts of IEC
60947-1 and IEC 60947-3 should be included in the building installation.
It should be positioned so as to be easy to operate, in close proximity to
the equipment, and clearly identified as the disconnecting device.
This unit must be provided with an external fuse in voltage supply lines.
Lines must be fused with a quick blow fuse 1A maximum. Choose fuse of
a type and with a breaking capacity appropriate to the supply and in
accordance with local regulations.

For UL approved installations:

UL listed branch circuit fuses, suitable for the installation voltage, shall be
provided and installed in accordance with national installation code – 1A
fast acting AC rated at the input.

Maintenance

In normal use, little or no maintenance is needed. Where used, ensure
any CT secondary circuits are short circuited prior to carrying out
installation or maintenance of the unit. As appropriate for service
conditions, isolate electrical power, inspect the unit and remove any dust
or other foreign material present. Periodically check all connections for
freedom from corrosion and screw tightness, particularly if vibration is
present.

Introduction

This  unit  compares  the  voltage,  frequency  and  phase  angle of  two
supplies  and  operates  a  relay  according  to  the  synchronicity  of  the
supplies.    If  the  two  supplies  cease  to  match,  the  relay  operates  to
provide  a  control  output.    The  relay  output  can  be  used  for  alarm  or
control purposes.

The  unit  also  provides a  dead  bus  function.    If  the  bus  supply  fails,  the
relay  operates  and  the  output  can  be  used  to  switch  in  an  emergency
generator.  LEDs indicate power on, relay and dead bus status.
Controls on the front panel set the trip points at which the relays and
LEDs operate:

Degree of synchronicity Ux (%Volts)

Nominal voltage (Un)

Dead bus function on/off

The unit is powered from the generator supply.
These instructions contain important safety information. Please read
them thoroughly before commissioning, operating or maintenance of the
unit.

Specification

Parameter

PLL/PLD

100/120

173/240

380/480

277/500

Rated Vg range Un

57-69V

100-

139V

220-

277V

277-

500V

Overload capacity

- continuous

87V

174V

346V

600V

- 10s max.

104V

209V

416V

700V

Minimum supply Vg Uon

35V

60V

132V

166V

Burden on supply (Max)

2 VA /

1.6W

2.7 VA /

1.7W

4 VA /

2.2W

5 VA /

2.8W

Frequency range

45-65 Hz

Deadbus on Udbon

25% Uon

Deadbus off Udboff

50% Uon

Sync Tolerance

10-30% Volts

Relay contacts:

for

general switching

2 x changeover, volt-free

Load capacity - a.c.

250V @ 10A, B300

General purpose 70°C

Load capacity - d.c.
(Not UL rated)

30V 8A

Insulation

3 kV/min between adjacent relays

4KV/min to measuring inputs

Mech. endurance

30x10

6

operations

Other Data:

Dimensions

90 x 105 x 64 mm

Weight

(100/208/380/277)

291 / 335 / 332 / 335 g

Warnings

During  normal  operation,  voltages  hazardous  to  life
may be present at some of the terminals of this unit.
Installation  and  servicing  should  be  performed  only
by  qualified,  properly  trained  personnel  abiding  by
local  regulations.

Ensure  all  supplies  are  de-

energised  before  attempting  connection  or  other
procedures.

It  is  recommended  adjustments  be  made  with  the
supplies  de-energised,  but  if  this  is  not  possible,
then extreme caution should be exercised.

Terminals  should  not  be user  accessible  after
installation and external installation provisions must
be  sufficient  to  prevent  hazards  under  fault
conditions.

This  unit  is  not  intended  to  function  as  part  of  a
system providing the sole means of fault protection -
good  engineering  practice  dictates  that  any  critical
function  be  protected  by  at  least  two  independent
and diverse means.

The  unit  does  not  have  internal  fuses  therefore
external  fuses  must  be  used  for  protection  and
safety under fault conditions.

If  this  equipment  is  used  in  a  manner  not  specified
by  the  manufacturer,  protection  provided  by  the
equipment may be impaired.

Caution: Risk of
Electric Shock and
Danger

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