background image

Stationary Jaw

Back of Tool

(Wire Side)

Pivot Pin

PRO-CRIMPER III Hand

Crimping Tool Frame

354940-1  (408-9930)

Stationary

Handle

Moving

Handle

The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and is designed 

primarily for feild installation, repair, maintenance work, or prototyping in industrial, 

commercial, or institutional applications. Product crimped with this tool will meet the crimp 

height requirements for hand tools found in the appropriate 114 series specification, but may 

not comply with other features or parameters of the specification. Tyco Electronics offers a 

variety of tools to satisfy your performance requirements. For additional information, contact 

the Tooling Assistance Center at 1-800-722-1111.

Ratchet

Adjustment

Wheeel

Moving Jaw

Die Assembly

Locator Assembly

(Supplied with Die 

Assembly)

Front of Tool

(Locator Side)

TE DIE

ASSEMBLY

TE LOCATOR

ASSEMBLY

CONTACT

FAMILY†

WIRE

SIZE

(AWG)

INSULATION

DIAMETER

STRIP LENGTH

(mm IN.)

90872-2

58516-1

.093 Commercial

Pin and Socket

24-22

2.79 [.110]  Max

3.96 to 4.72

[.156 to .186]

20-18

†  Call the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for part numbers.

© 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company

All Rights Reserved
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product and/or Company names may be trademarks of their respective owners. 

1 of 6

Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service, 
visit our website at www.te.com

LOC B

408-9967

PRO-CRIMPER* III Hand Crimping

Tool Assembly 90872-1 with

Die Assembly 90872-2 

 DEC 22 11  Rev D

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use 

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

PRO-CRIMPER III Hand Crimping Tool Assembly 
90872-1 consists of Die Assembly 90872-2 and 

PRO-CRIMPER III Hand Crimping Tool  Frame 
354940-1. The die assembly consists of  crimping dies 
and a locator assembly.

Read these instructions thoroughly before crimping 
any contacts.

NOTE

i

Dimensions on this sheet are in millimeters [with 

inch equivalents provided in brackets]. Figures and 

illustrations are for identification only and are not 

drawn to scale.

Reasons for reissue are provided in Section 11, 
REVISION SUMMARY.

2. DESCRIPTION

Refer to Figure 1 and Figure 2.

Summary of Contents for PRO-CRIMPER III

Page 1: ...ing on the information therein All referenced brands product names service names and trademarks are the property of their respective owners 00000005981LF 000 EOS Power Buy Now We have 45 000 LP502030...

Page 2: ...mpany All Rights Reserved Trademark TE Connectivity TE connectivity logo and TE logo are trademarks Other logos product and or Company names may be trademarks of their respective owners 1 of 6 Instruc...

Page 3: ...ert the short die retaining screw through the jaw and through both anvil dies and tighten the screw just enough to hold the dies in place Do not tighten the screw completely at this time 5 Place the w...

Page 4: ...should be verified as specified in Figure 4 Refer to Section 6 CRIMP HEIGHT INSPECTION and Section 7 RATCHET ADJUSTMENT to verify crimp height before using the tool to crimp desired contacts and wire...

Page 5: ...obtaining and using crimp height comparators can befound in instruction sheet 408 7424 Wire Size AWG Max Crimp Section Wire Size Marking Crimp Height Dim A 22 24 22 81 032 18 20 18 1 02 040 Position P...

Page 6: ...s If damage or abnormal wear is evident the tool must be replaced See Section 10 REPLACEMENT 10 REPLACEMENT Customer replaceable parts are shown in Figure 1 Available separately PRO CRIMPER III Hand C...

Page 7: ...stomer Manual 409 10052 626 Adapter 679304 1 Instruction Sheet 408 4070 Electro Hydraulic BT 3500 Battery Hydraulic Hand Tool Kits 2031400 Customer Manual 409 10095 C Head Assembly 2031450 1 Instructi...

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