background image

114-13233 

Rev B

 

10 

of 13

 

Figure 10 

3.15.

 

Placement 

CAUTION 

Connectors should be handled only by the housing to avoid deformation, contamination, or damage to the contacts. 

When placing connectors on the pc board, make sure that the contacts are aligned and started into the 
matching holes before seating the connector onto the pc board. 

3.16.

 

Soldering Connectors 

The PC Board Quadrax Connector can be soldered with wave, vapor phase, or infrared reflow processes, 
provided the temperatures and exposure time are within the ranges specified in Figure 11. TE recommends the 
use of SN60 or SN62 solder for the connectors. Refer to Paragraph 2.4 for instructional material that is 
available for establishing soldering guidelines. 

SOLDERING PROCESS 

TEMPERATURE 

TIME (At Max Temperature) 

Wave 

260°C [500°F] (Wave Temperature) 

5 Seconds 

Vapor Phase 

215

°

C [419

°

F] 

5 Minutes 

Infrared Reflow 

230

°

C [446

°

F] 

5 Minutes 

Figure 11 

A.

 

Flux Selection 

Contact solder tines must be fluxed prior to soldering with a mildly active, rosin base flux. Selection of the 
flux will depend on the type of pc board and other components mounted on the board. Additionally, the 
flux must be compatible with the wave solder line, manufacturing, health, and safety requirements. Call 
the Product Information phone number at the bottom of page 1 for consideration of other types of flux. 
Some fluxes that are compatible with these connectors are provided in Figure 12. 

FLUX TYPE 

ACTIVITY 

RESIDUE 

COMMERCIAL DESIGNATION 

KESTER 

ALPHA 

Type RMA 

(Mildly Activated) 

Mild 

Noncorrosive 

186 

611 

Figure 12 

B.

 

Cleaning 

After soldering, removal of fluxes, residues, and activators is necessary. Consult with the supplier of the 
solder and flux for recommended cleaning solvents. The following is a listing of common cleaning solvents 
that will not affect the connectors for the time and temperature specified. See Figure 13. 

KESTER AND ALPHA are trademarks of their respective companies. 

Board Thickness 1.60 [.063] Nominal 

Pad Diameter (As 

Required) 

Tin or Tin/Lead Thickness (As Required) 

Dia of Finished Hole After Plating 1.07 [.040] Min● 

Drilled Hole Diameter (As Required) 

Copper Thickness (As Required) (Maximum 

Hardness of Copper to be 150 Knoop) 

●Ground Legs 1.65 [.065] Min. 

Summary of Contents for Quadrax DSub

Page 1: ...g panel mount plug a right angle printed circuit pc board mount receptacle and a free hanging receptacle The Quadrax Pin and Socket Contacts shall be applied to appropriate Quadrax cables The contact...

Page 2: ...d in the manual as a guide for information on soldering problems 2 5 Specifications Product Specification 108 2131 and Qualification Test Report 501 574 provides product performance and test informati...

Page 3: ...must be taken not to nick scrape or cut any conductors during the stripping operation NOTE Dimensions and procedures for stripping the cable may be found on TE Application Specification 114 13123 3 5...

Page 4: ...tandard Cavity Number Assignment Socket Contact Mating Face Pin Contact Mating Face Socket Contact Mating Face Pin Contact Mating Face Positioning Key Wiring Key Index Line Reverse Cavity Number Assig...

Page 5: ...Refer to Figure 3 Figure 3 B Installation of Quadrax Socket Contact Assemblies into Plug Connectors Line up the positioning key with the internal key on the connector Install the socket shell sub ass...

Page 6: ...Make sure the screw threads are recessed into the strain relief clamp to prevent interference with the housing during assembly Repeat step 1 with the other half of the strain relief clamp Using a 5 64...

Page 7: ...tool and cable Contact should easily come out Figure 6 3 12 Mounting Hardware A Assembling Screw Retainer Kit 211883 5 Figure 7 Align the oval flat side of the retainer with the front of the connecto...

Page 8: ...washers on the screwlock and insert the screwlock through the front of the connector flange 2 Secure the assembly with a lockwasher and a nut Figure 8 Screw Retainer Kit 211883 5 Screwlock Right Angl...

Page 9: ...of page 1 for suitability pc board materials or thicknesses B PC Board Layout The contact holes in the pc board must be located as shown to ensure proper placement and performance of the connector De...

Page 10: ...rosin base flux Selection of the flux will depend on the type of pc board and other components mounted on the board Additionally the flux must be compatible with the wave solder line manufacturing he...

Page 11: ...C 212 F KESTER 5778 Aqueous KESTER 5779 Aqueous LONCOTERGE 520 Aqueous LONCOTERGE 530 Aqueous Terpene Solvent Figure 13 C Drying When drying cleaned connectors make certain that temperature limitatio...

Page 12: ...pecified Military DANIELS tool positioner and die sets are available to crimp the screw machine pin or socket contact and ferrule See Figure 15 for recommended tooling WIRE SIZE AWG CONTACT TYPE CONTA...

Page 13: ...his specification and in the instructional material shipped with the product or tooling FIGURE 16 VISUAL AID WIRE MUST BE VISIBLE IN INSPECTION HOLE CONTACT MUST BE VISUALLY STRAIGHT AND NO DAMAGE TO...

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