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114-13233 

Rev B

 

12 

of 13

 

NOTE 

Connector shells must bottom for full engagement and seal compression. 

3.20.

 

Repair/Replacement 

CAUTION 

Damaged components must not be used. If a damaged component is evident, it must be removed and replaced with a new 

one. Terminated contacts and ferrules must not be re-terminated. 

4.

 

QUALIFICATION 

Quadrax DSub Connectors and Quadrax Contacts are not required to be agency evaluated and tested. 

5.

 

TOOLING 

Quadrax Contacts and ferrules can be terminated using hand crimping tools that accommodate the wire size 
specified. Military (DANIELS) tool, positioner, and die sets are available to crimp the screw-machine pin or 
socket contact, and ferrule. See Figure 15 for recommended tooling. 

WIRE SIZE 

(AWG) 

CONTACT 

TYPE 

CONTACT TERMINATION TOOLING 

FERRULE TERMINATION 

TOOLING 

RECOMMENDED 

EXTRACTION 

TOOL 

HAND 

TOOL 

POSITIONER 

OR DIE SET 

SELECTOR 

SETTING 

HAND TOOL 

DIE SET 

26 

Pin or Socket 

M22520/2-01 

K709 

M22520/5-01 

or 608650-1 

5-45 

1738894-1 

24 

Pin or Socket 

M22520/2-01 

K709 

M22520/5-01 

or 608650-1 

5-45 

1738894-1 

Figure 15 

Recommended 

Extraction Tool 

1738894-1 

Ferrule Termination 

(Military) DANIELS 

Tool and Die Set 

Signal Contact Termination 

(Military) DANIELS Tool 

and Positioner 

Ferrule Insertion Tool 

1976593-1 (Socket 1445693) 

and 1976593-2 (Pin 1445692) 

Summary of Contents for Quadrax DSub

Page 1: ...g panel mount plug a right angle printed circuit pc board mount receptacle and a free hanging receptacle The Quadrax Pin and Socket Contacts shall be applied to appropriate Quadrax cables The contact...

Page 2: ...d in the manual as a guide for information on soldering problems 2 5 Specifications Product Specification 108 2131 and Qualification Test Report 501 574 provides product performance and test informati...

Page 3: ...must be taken not to nick scrape or cut any conductors during the stripping operation NOTE Dimensions and procedures for stripping the cable may be found on TE Application Specification 114 13123 3 5...

Page 4: ...tandard Cavity Number Assignment Socket Contact Mating Face Pin Contact Mating Face Socket Contact Mating Face Pin Contact Mating Face Positioning Key Wiring Key Index Line Reverse Cavity Number Assig...

Page 5: ...Refer to Figure 3 Figure 3 B Installation of Quadrax Socket Contact Assemblies into Plug Connectors Line up the positioning key with the internal key on the connector Install the socket shell sub ass...

Page 6: ...Make sure the screw threads are recessed into the strain relief clamp to prevent interference with the housing during assembly Repeat step 1 with the other half of the strain relief clamp Using a 5 64...

Page 7: ...tool and cable Contact should easily come out Figure 6 3 12 Mounting Hardware A Assembling Screw Retainer Kit 211883 5 Figure 7 Align the oval flat side of the retainer with the front of the connecto...

Page 8: ...washers on the screwlock and insert the screwlock through the front of the connector flange 2 Secure the assembly with a lockwasher and a nut Figure 8 Screw Retainer Kit 211883 5 Screwlock Right Angl...

Page 9: ...of page 1 for suitability pc board materials or thicknesses B PC Board Layout The contact holes in the pc board must be located as shown to ensure proper placement and performance of the connector De...

Page 10: ...rosin base flux Selection of the flux will depend on the type of pc board and other components mounted on the board Additionally the flux must be compatible with the wave solder line manufacturing he...

Page 11: ...C 212 F KESTER 5778 Aqueous KESTER 5779 Aqueous LONCOTERGE 520 Aqueous LONCOTERGE 530 Aqueous Terpene Solvent Figure 13 C Drying When drying cleaned connectors make certain that temperature limitatio...

Page 12: ...pecified Military DANIELS tool positioner and die sets are available to crimp the screw machine pin or socket contact and ferrule See Figure 15 for recommended tooling WIRE SIZE AWG CONTACT TYPE CONTA...

Page 13: ...his specification and in the instructional material shipped with the product or tooling FIGURE 16 VISUAL AID WIRE MUST BE VISIBLE IN INSPECTION HOLE CONTACT MUST BE VISUALLY STRAIGHT AND NO DAMAGE TO...

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