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114-13233 

Rev B

 

13 

of 13

 

6.

 

VISUAL AID 

The illustration below shows a typical application of Quadrax DSub Connectors and Contacts. This illustration 
should be used by production personnel to ensure a correctly applied product. Applications which DO NOT 
appear correct should be inspected using the information in the preceding pages of this specification and in the 
instructional material shipped with the product or tooling. 

FIGURE 16.  VISUAL AID 

WIRE MUST BE VISIBLE 

IN INSPECTION HOLE 

CONTACT MUST BE 

VISUALLY STRAIGHT 

AND NO DAMAGE TO 

MATING END 

WIRE MUST BE VISIBLE 

IN INSPECTION HOLE 

WIRE SEALS 

ORIENTED 

CORRECTLY 

WIRE SEALS 

FULLY SEATED 

PIN CONTACTS 

FULLY BOTTOMED 

IN PIN DIELECTRIC 

TWO 0.79 MM [.031 IN.] THICK 

WASHERS OR 1.57 MM [.062 IN.] 

PANEL TO ENSURE PROPER 

HARDWARE ENGAGEMENT 

STRAIN RELIEF SECURELY 

FASTENED TO HOUSING 

TIE WRAPS TIGHT TO 

SECURE STRAIN 

RELIEF HALVES 

Summary of Contents for Quadrax DSub

Page 1: ...g panel mount plug a right angle printed circuit pc board mount receptacle and a free hanging receptacle The Quadrax Pin and Socket Contacts shall be applied to appropriate Quadrax cables The contact...

Page 2: ...d in the manual as a guide for information on soldering problems 2 5 Specifications Product Specification 108 2131 and Qualification Test Report 501 574 provides product performance and test informati...

Page 3: ...must be taken not to nick scrape or cut any conductors during the stripping operation NOTE Dimensions and procedures for stripping the cable may be found on TE Application Specification 114 13123 3 5...

Page 4: ...tandard Cavity Number Assignment Socket Contact Mating Face Pin Contact Mating Face Socket Contact Mating Face Pin Contact Mating Face Positioning Key Wiring Key Index Line Reverse Cavity Number Assig...

Page 5: ...Refer to Figure 3 Figure 3 B Installation of Quadrax Socket Contact Assemblies into Plug Connectors Line up the positioning key with the internal key on the connector Install the socket shell sub ass...

Page 6: ...Make sure the screw threads are recessed into the strain relief clamp to prevent interference with the housing during assembly Repeat step 1 with the other half of the strain relief clamp Using a 5 64...

Page 7: ...tool and cable Contact should easily come out Figure 6 3 12 Mounting Hardware A Assembling Screw Retainer Kit 211883 5 Figure 7 Align the oval flat side of the retainer with the front of the connecto...

Page 8: ...washers on the screwlock and insert the screwlock through the front of the connector flange 2 Secure the assembly with a lockwasher and a nut Figure 8 Screw Retainer Kit 211883 5 Screwlock Right Angl...

Page 9: ...of page 1 for suitability pc board materials or thicknesses B PC Board Layout The contact holes in the pc board must be located as shown to ensure proper placement and performance of the connector De...

Page 10: ...rosin base flux Selection of the flux will depend on the type of pc board and other components mounted on the board Additionally the flux must be compatible with the wave solder line manufacturing he...

Page 11: ...C 212 F KESTER 5778 Aqueous KESTER 5779 Aqueous LONCOTERGE 520 Aqueous LONCOTERGE 530 Aqueous Terpene Solvent Figure 13 C Drying When drying cleaned connectors make certain that temperature limitatio...

Page 12: ...pecified Military DANIELS tool positioner and die sets are available to crimp the screw machine pin or socket contact and ferrule See Figure 15 for recommended tooling WIRE SIZE AWG CONTACT TYPE CONTA...

Page 13: ...his specification and in the instructional material shipped with the product or tooling FIGURE 16 VISUAL AID WIRE MUST BE VISIBLE IN INSPECTION HOLE CONTACT MUST BE VISUALLY STRAIGHT AND NO DAMAGE TO...

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