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114-13233 

Rev B

 

of 13

 

Prolonged exposure to ultraviolet light may deteriorate the chemical composition used in the product 
material. 

B.

 

Shelf Life 

The contacts and connector kits should remain in the shipping containers until ready for use to prevent 
damage. These products should be used on a first in, first out basis to avoid storage contamination. 

C.

 

Chemical Exposure 

Do not store product near any chemical listed below as they may cause stress corrosion cracking in the 
material. 

Alkalies 

Ammonia 

Citrates 

Phosphates Citrates 

Sulfur Compounds 

Amines 

Carbonates 

Nitrites 

Sulfur Nitrites 

Tartrates 

NOTE 

Where the above environmental conditions exist, phosphor-bronze contacts are recommended if available. 

3.4.

 

Cable Selection and Preparation 

Special considerations must be adhered to in the cable stripping operation. 

A.

 

Selection 

The pin and socket contacts will accept a wire size of 24 and 26 AWG in a 4-conductor (Quad) cable 
configuration in 100 Ohm and 150 Ohm. Cable suppliers such as Raychem* and TENSOLITE may be 
used. Contact TE to confirm all cable sizes and compatible contacts. 

B.

 

Preparation 

CAUTION 

Reasonable care must be taken not to nick, scrape, or cut any conductors during the stripping operation. 

NOTE 

Dimensions and procedures for stripping the cable may be found on TE Application Specification 114-13123. 

3.5.

 

Crimped Contact Requirements 

NOTE 

Dimensions and procedures for crimping the contacts may be found on TE Application Specification 114-13123. 

3.6.

 

Pin Contact Assembly 

NOTE 

Dimensions and procedures for assembling pin contacts and pin shell may be found on TE Application Specification 

114-13123. 

3.7.

 

Socket Contact Assembly 

NOTE 

Dimensions and procedures for assembling the socket contacts and socket shell may be found on TE Application Specification 

114-13123. 

3.8.

 

Contact Cavity Numbering 

Figure 2 provides information on contact cavity numbering with regards to standard and reverse number 
assignments for the pin and socket connector assembly per ARINC 600 Supplement 14. 

NOTE 

The same specific part number can be used as either a standard or reverse pin assignment. Cavity numbers 2 and 4 are the 

same for either standard or reverse assignment. On standard wiring assignment, position 1 will be adjacent to the wiring key 

(index line). On reverse assignment, position 3 will be adjacent to the wiring key. Standard verses reverse assignments are 

dependent on the location of cavity numbers 1 and 3. 

TENSOLITE is a trademark. 

Summary of Contents for Quadrax DSub

Page 1: ...g panel mount plug a right angle printed circuit pc board mount receptacle and a free hanging receptacle The Quadrax Pin and Socket Contacts shall be applied to appropriate Quadrax cables The contact...

Page 2: ...d in the manual as a guide for information on soldering problems 2 5 Specifications Product Specification 108 2131 and Qualification Test Report 501 574 provides product performance and test informati...

Page 3: ...must be taken not to nick scrape or cut any conductors during the stripping operation NOTE Dimensions and procedures for stripping the cable may be found on TE Application Specification 114 13123 3 5...

Page 4: ...tandard Cavity Number Assignment Socket Contact Mating Face Pin Contact Mating Face Socket Contact Mating Face Pin Contact Mating Face Positioning Key Wiring Key Index Line Reverse Cavity Number Assig...

Page 5: ...Refer to Figure 3 Figure 3 B Installation of Quadrax Socket Contact Assemblies into Plug Connectors Line up the positioning key with the internal key on the connector Install the socket shell sub ass...

Page 6: ...Make sure the screw threads are recessed into the strain relief clamp to prevent interference with the housing during assembly Repeat step 1 with the other half of the strain relief clamp Using a 5 64...

Page 7: ...tool and cable Contact should easily come out Figure 6 3 12 Mounting Hardware A Assembling Screw Retainer Kit 211883 5 Figure 7 Align the oval flat side of the retainer with the front of the connecto...

Page 8: ...washers on the screwlock and insert the screwlock through the front of the connector flange 2 Secure the assembly with a lockwasher and a nut Figure 8 Screw Retainer Kit 211883 5 Screwlock Right Angl...

Page 9: ...of page 1 for suitability pc board materials or thicknesses B PC Board Layout The contact holes in the pc board must be located as shown to ensure proper placement and performance of the connector De...

Page 10: ...rosin base flux Selection of the flux will depend on the type of pc board and other components mounted on the board Additionally the flux must be compatible with the wave solder line manufacturing he...

Page 11: ...C 212 F KESTER 5778 Aqueous KESTER 5779 Aqueous LONCOTERGE 520 Aqueous LONCOTERGE 530 Aqueous Terpene Solvent Figure 13 C Drying When drying cleaned connectors make certain that temperature limitatio...

Page 12: ...pecified Military DANIELS tool positioner and die sets are available to crimp the screw machine pin or socket contact and ferrule See Figure 15 for recommended tooling WIRE SIZE AWG CONTACT TYPE CONTA...

Page 13: ...his specification and in the instructional material shipped with the product or tooling FIGURE 16 VISUAL AID WIRE MUST BE VISIBLE IN INSPECTION HOLE CONTACT MUST BE VISUALLY STRAIGHT AND NO DAMAGE TO...

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