TE Connectivity RAYCHEM D-436 Series, Installation Procedures Manual

Raychem Devices 

No:    RCPS-200-20 
Rev:   E1 
Date:  August 10, 2016 

Installation Procedures for D-436-XX and D-200-XX 

(Miniseal™) Sealed Crimp Splices

_________________________________________ 
Unless otherwise specified dimensions are in millimeters.  [Inches dimensions are in between brackets] 
© 2007-2016 TE Connectivity Corporation.  All rights reserved.  

If this document is printed it becomes uncontrolled.  Check for the latest revision.

                  (3) The sealing sleeve must not be discolored to the point where it prevents visual  
 

inspection of the splice (overheated condition). 

 
6.3 

Inspection for Damage 

(1) The sealing sleeve must not be cut or split. 

(2) The wire insulation must not show signs of mechanical damage or overheating, such  

as cuts, tears, melting, charring. 

 
7. 

Inspection Photos: 

7.1 

Insufficient Heat (Unacceptable) 



Meltable Inserts have not flowed 



Then sealing sleeve not fully recovered 

 
7.2 

Proper Heating (Acceptable) 



Meltable Inserts have flowed so as to lose their original shape 



Then sealing sleeve is fully recovered