background image

408-1697 

Rev

 D

 

10 

of 11

 

 

Gaging the dies 

The following procedure is recommended for inspecting the die closure. 

1.  Clean oil and dirt from the die closure surfaces and plug gage members. 

2.  With the crimping dies assembled as described i

Preparing the dies for inspection

check the 

wire barrel crimp die closure using the proper plug gage. Hold the gage in straight alignment with 
the die closure and carefully try to insert it without forcing the GO member as shown in Figure 11. 
The GO member must pass completely through the die closure as shown in Figure 12. 

3.  Try to insert the NO GO member. The NO GO member may enter partially, but must not pass 

completely through the die closure. See Figure 12. 

 

If the dies meet the GO / NO GO gage conditions, the dies can be considered dimensionally 
correct. 

 

If the dies do not conform with the GO / NO GO gage conditions, contact your local TE field 
representative. 

Figure 12: Gaging the dies 

 

GO gage must pass completely through the die closure. 

NO-GO gage can enter partially, but must not pass completely through the die closure. 

8.

 

REPLACEMENT AND REPAIR 

Customer-replaceable parts are shown in Figure 13 and Figure 14 on page 11. Stock and control a complete 
inventory to prevent lost time when replacement of parts is necessary. Parts other than those listed should be 
replaced by TE to ensure quality and reliability. Order replacement dies through your TE representative. You 
can also order parts by any of the following methods: 

 

Go t

TE.com

 and click the 

Shop TE

 link at the top of the page. 

 

Call 800-522-6752. 

 

Write to: 

CUSTOMER SERVICE (038-035) 
TE CONNECTIVITY CORPORATION 
PO BOX 3608 
HARRISBURG PA 17105-3608 

For customer repair services, call 800-522-6752. 

 

 

Summary of Contents for SOLISTRAND 69097

Page 1: ...able 1 Crimping specifications Wire size AWG Die set numbers for crimping head 69097 Die set numbers for crimping heads 69099 and 1752868 1 Wire strip length for wire barrel Stationary die Moving die...

Page 2: ...ssue of this instruction sheet are provided in section 9 REVISION SUMMARY 2 INSERTING THE DIES CAUTION To avoid injury disconnect the power unit from the power supply before changing dies 2 1 Crimping...

Page 3: ...shank faces lock screw 5 Ram locking screw 2 Insert the shank of the stationary die into the top section of the crimping head NOTE Ensure that the dies are inserted fully and that the flats on the sha...

Page 4: ...the moving die 2 Activate the power unit so that the crimping die advances and holds the terminal or splice in place Do not deform the terminal or splice barrel 3 Insert the stripped wire all the way...

Page 5: ...408 1697 Rev D 5 of 11 Figure 6 Parallel splice 1 Barrel is centered in die 2 End of conductor is flush with or extends slightly beyond end of wire barrel 3 Brazed seam faces moving die...

Page 6: ...tt splice Wire is flush with or extends slightly beyond end of terminal wire barrel 4 AWG wire size matches wire size stamped on terminal or splice and crimping dies 5 On parallel splice bare wire end...

Page 7: ...ive new dies inspect them in accordance with the following instructions 7 1 Cleaning Do not allow deposits of dirt grease and foreign matter to accumulate on the die closure surfaces or the bottoming...

Page 8: ...588 2199 2200 6 35 250 25 4 1 000 11 10 437 46137 46138 5 207 2050 5 359 2110 5 207 5 215 2050 2053 5 357 5 359 2109 2110 6 35 250 31 75 1 500 14 27 562 69099 and 1752868 1 69216 2 54 1000 2 692 1060...

Page 9: ...dies as follows 1 Clean oil and dirt from the die closure surfaces and plug gage members 2 Position the dies as shown in Figure 11 Figure 11 Positioning the dies for gaging 1 Dies for the 69097 tool...

Page 10: ...dies can be considered dimensionally correct If the dies do not conform with the GO NO GO gage conditions contact your local TE field representative Figure 12 Gaging the dies 1 GO gage must pass comp...

Page 11: ...07544 1 69217 307543 2 307544 2 69218 307543 3 307544 3 45433 307543 4 307544 4 45436 307543 5 307544 5 45439 307543 6 307544 6 45442 307543 7 307544 7 45445 307543 8 307544 8 69218 1 307543 9 307544...

Reviews: