TE Connectivity SOLISTRAND 69097 Instruction Sheet Download

Page: 11 / 11

408-1697

Rev

of 11

Figure 13: Die sets for crimping head 69097

Figure 14: Die sets for crimping

heads 69099 and 1752868-1

Stationary die

Moving die

Retaining ring

46134

46133

303825

46135

46136

46138

46137

46146

46145

Die set

Stationary die

Moving die

69216

307543-1

307544-1

69217

307543-2

307544-2

69218

307543-3

307544-3

45433

307543-4

307544-4

45436

307543-5

307544-5

45439

307543-6

307544-6

45442

307543-7

307544-7

45445

307543-8

307544-8

69218-1

307543-9

307544-9

45433-1

1-307543-5

307544-4

45436-1

1-307543-0

1-307544-0

REVISION SUMMARY

Revisions to this instruction sheet include:



Added crimping head 1752868-1.



Added 90° bend terminals for crimping heads 69099 and 1752868-1.



Reformatted to conform to current standard for instruction sheets.

Summary of Contents for SOLISTRAND 69097

Page 1: ...able 1 Crimping specifications Wire size AWG Die set numbers for crimping head 69097 Die set numbers for crimping heads 69099 and 1752868 1 Wire strip length for wire barrel Stationary die Moving die...

Page 2: ...ssue of this instruction sheet are provided in section 9 REVISION SUMMARY 2 INSERTING THE DIES CAUTION To avoid injury disconnect the power unit from the power supply before changing dies 2 1 Crimping...

Page 3: ...shank faces lock screw 5 Ram locking screw 2 Insert the shank of the stationary die into the top section of the crimping head NOTE Ensure that the dies are inserted fully and that the flats on the sha...

Page 4: ...the moving die 2 Activate the power unit so that the crimping die advances and holds the terminal or splice in place Do not deform the terminal or splice barrel 3 Insert the stripped wire all the way...

Page 5: ...408 1697 Rev D 5 of 11 Figure 6 Parallel splice 1 Barrel is centered in die 2 End of conductor is flush with or extends slightly beyond end of wire barrel 3 Brazed seam faces moving die...

Page 6: ...tt splice Wire is flush with or extends slightly beyond end of terminal wire barrel 4 AWG wire size matches wire size stamped on terminal or splice and crimping dies 5 On parallel splice bare wire end...

Page 7: ...ive new dies inspect them in accordance with the following instructions 7 1 Cleaning Do not allow deposits of dirt grease and foreign matter to accumulate on the die closure surfaces or the bottoming...

Page 8: ...588 2199 2200 6 35 250 25 4 1 000 11 10 437 46137 46138 5 207 2050 5 359 2110 5 207 5 215 2050 2053 5 357 5 359 2109 2110 6 35 250 31 75 1 500 14 27 562 69099 and 1752868 1 69216 2 54 1000 2 692 1060...

Page 9: ...dies as follows 1 Clean oil and dirt from the die closure surfaces and plug gage members 2 Position the dies as shown in Figure 11 Figure 11 Positioning the dies for gaging 1 Dies for the 69097 tool...

Page 10: ...dies can be considered dimensionally correct If the dies do not conform with the GO NO GO gage conditions contact your local TE field representative Figure 12 Gaging the dies 1 GO gage must pass comp...

Page 11: ...07544 1 69217 307543 2 307544 2 69218 307543 3 307544 3 45433 307543 4 307544 4 45436 307543 5 307544 5 45439 307543 6 307544 6 45442 307543 7 307544 7 45445 307543 8 307544 8 69218 1 307543 9 307544...

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TE Connectivity SOLISTRAND 69097, Instruction Sheet

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