TE Energy 2510B, User'S Operating Instruction And Installation Manual

Page 1: ...Energy 2510 B Vers 022 1 GB INDEX USER S OPERATING INSTRUCTION AND INSTALLATION MANUAL GB ENERGY 2510B v 001 February 2011 GENERATORS ...

Page 2: ... 12 4 7 Electronic control panel connection 12 4 8 Auxiliary optional fuel pump connection 12 4 9 Optional tank installation instructions 13 4 10 Fuel reserve 14 4 11 Battery charger 14 4 11 1 Auxiliary Battery Charger 14 4 12 Connecting an additional silencer 15 4 13 Connecting an External Network Relay 17 5 OPERATING INSTRUCTIONS 17 5 1 Machine safety 18 6 USING THE GENERATING SET 18 6 1 Startin...

Page 3: ...SPARE PARTS LIST ENERGY 2510 B 29 When the generator remains idle for at least three weeks old unleaded petrol sediments could build up inside the carburettor These sediments can seriously damage the engine and it is therefore COMPULSORY that the carburettor be completely emptied prior to a long period of non use do this by turning off the fuel tap and running the generator set until it stops It i...

Page 4: ...ety and health requirements laid down by the European Directive on Machine Safety This statement shall no longer be valid if any changes are introduced in the machine without our written approval Machine GENERATOR SET Model ENERGY 2510 B Serial number Reference Directive Machine Directive 89 392 EEC version 91 31 EEC Low Voltage Directive 73 23 EEC Electro magnetic Compatibility 2004 108 EC Harmon...

Page 5: ...term performance and reliability of the generator set and the prevention of injury and or damage Note The information contained in this publication was correct at the time it went to print but may be modified without advance notice 1 2 Symbols and Definitions Graphic safety symbols have been employed in this booklet to identify different levels of danger or important information This means that yo...

Page 6: ...l panel 9 Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw 2 2 Identification plate Fig 2 1 Generating set model 2 Model code number 3 Serial number 4 Date of manufacture 5 Power factor 6 Frequency 7 Maximum electric power 8 Maximum current 9 Rated voltage 230V AC 10 Current delivered at 12V DC 11 Weight 12 Bar code 2 3 Overall ...

Page 7: ... 2 2 Voltage Frequency V Hz 230 50 Continuous current output A Vdc 10 12 Rotor insulation class H Stator insulation class F Cooling Centrifugal fan GENERATOR 2510 B Overall weight kg 56 Dimensions L X W X H mm 555 x 385 x 295 Starting Electrical Manual Fuel pump Negative pressure fuel pump Noise level 84 58 dBA 7 m Operation Hours h 7 3 SHIPPING HANDLING STORAGE 3 1 Storage The generating set is p...

Page 8: ...ry or damage to people or property Installation must be performed by qualified and adequately trained personnel only 4 2 Instructions for fastening the generating set The ENERGY 2510 B generating sets are provided with anchoring brackets with extra vibration dampers Fig 4 Ref 1 and a fuel filter to be fitted along the generator feeding pipe The brackets allow for hanging and floor assembly This ki...

Page 9: ...rpose of preventing hot air from spreading inside the generator compartment The brackets of the generator must be moved in order to fasten the Energy 2510B on the bearing surface On both sides remove the hole plugs fig 8 ref 1 and screw out the screws fig 8 ref 2 in order to remove the bracket fig 8 ref 3 Place the bracket fig 9 ref 3 on the 4 holes which were previously covered by the plugs using...

Page 10: ... in Table 1 To this end the generating set is provided with two special terminals Fig 13 Ref 2 used to connect the positive and negative poles of the battery Connect the cable of the positive pole red cable to the terminal already having a red cable and the cable of the negative pole black pole to the terminal already having a black cable The cable of the negative pole must be of the same cross se...

Page 11: ...t be connected Use the special cable outlet Fig 11 Ref 1 to prevent water seeping into the generating set Although the generating set is equipped with a special internal thermal cut out to cut power delivery in the event of overload or short circuits Fig 13 Ref 5 it is advisable to install in the vehicle control panel a thermomagnetic cut out switch suitably set to stop power delivery to the vario...

Page 12: ...warning also see paragraph 4 10 Cable from the generating set to the auxiliary battery charger optional From the bipolar connector Fig 13 Ref 6 it is possible to derive supply for an RCB battery charge regulator via two 4 mm2 cables also see paragraph 4 11 1 4 7 Electronic control panel connection Choose your required position for the control panel inside the vehicle and drill a 30 x 32 mm rectang...

Page 13: ...el difference requirements an electric fuel pump can be installed available as an optional part code 00507 which can easily overcome over 1 metre level differences between the fuel tank and the generating set See paragraph 4 8 Do not install the fuel tank next to sources of heat the tank should be protected from the risk of outside water seeping Carry out the fuel tank to generating set connection...

Page 14: ...evel 4 11 Battery charger ENERGY 2510 B generating sets are equipped with a battery charger which can deliver current of approximately 10 Amp at 12 V It can be used to recharge the generating set start up battery To obtain this function use a 2 5 mm2 cross section cable to connect the terminal identified by CHARG Fig 19 Ref 1 to the positive pole red cable of the generating set Fig 19 Ref 2 possib...

Page 15: ...tion of flexible steel tubing code 00433 Fig 21 Ref 2 Two connection fastening clamps code 00543 Fig 21 Ref 3 One hose coupling code 03645 Fig 21 Ref 4 To connect the silencer to the generating set first of all remove the door Fig 22 Ref 2 by using the special key Fig 22 Ref 1 and the muffler guard Fig 22 Ref 3 Now remove all the flame trap parts Fig 23 Ref 2 3 4 5 from the muffler Fig 23 Ref 1 Af...

Page 16: ...f 2 Now insert the hose code 00433 Fig 25 Ref 5 on the coupling Fig 25 Ref 3 Lock the hose with the clamp code 00543 Fig 25 Ref 4 Fix the flexible hose Fig 26 Ref 2 to the silencer terminal on the inlet side Fig 26 Ref 1 by using the other supplied clamp Fig 26 Ref 3 Replace the flame trap parts Fig 27 Ref 2 3 4 5 on the silencer terminal and by using the ...

Page 17: ...set to the PINS 1 3 Connect the user line to the PINS 7 9 Connect the outside line to the PINS 6 4 Jumper the PINS 4 A Jumper the PINS 6 B Connect all the grounding cables together Electric connections to the generating set should be carried out by skilled electricians only 5 OPERATING INSTRUCTIONS The generating set is delivered without engine oil Use detergent oil for multigrade 4 stroke petrol ...

Page 18: ...ng conditions The panel controls are 1 ON OFF switch 2 Display unit 3 High temperature indicator 4 Engine minimum oil level indicator 5 Startup failed 6 Generator running flashing 7 Engine oil change indicator 8 Fuel warning light 9 Display time changeover switch 10 Reset Set the startup switch Fig 30 Ref 1 to its ON position The message WAIT will be displayed for 8 seconds After this time the ele...

Page 19: ...ange 3 High temperature indicator this warning light will light up when the temperature of the generating set goes over its safety value the engine will stop at the same time 4 Engine oil minimum level indicator this warning light will light up to indicate that oil in the engine has gone below the minimum level A safety system will kill the engine automatically to prevent failures 5 Engine startup...

Page 20: ...e to install the ASP optional automatic control panel fig 32 instead of the manual control panel The elements making it up are 1 ON OFF switch for the start up and switch off function 2 Display 3 High temperature indicator 4 Minimum oil level indicator 5 Start up failed indicator 6 Generator running indicator flashing 7 Maintenance request indicator 8 Fuel reserve indicator 9 Hour or voltmetric ch...

Page 21: ...set turn the selector switch Fig 31 Ref 2 to the position 1 manual in order to avoid accidentally starting up the generating set 7 1 Service check list See table at the bottom of page 25 7 2 Maintenance not requiring specialised personnel To perform this kind of service it will be necessary to open the generating set door The following precautions must therefore be taken 1 The generating set must ...

Page 22: ...he engine run for 3 5 minutes in this way the oil will be more fluid and emptying will be quicker and more thorough Undo the special cap on the soil sump Fig 34 Ref 1 which can be reached through a special hole under the sound proofing case Fig 35 Ref 2 and allow all the contained oil to be drained to a collecting tank After doing this screw the cap back on and restore the oil level inside the oil...

Page 23: ...ufacturers but compatible with the above Never use spark plugs with a different temperature degree from those listed above Take the cap off the spark plug Fig 36 Ref 2 and using the special wrench take out the plug Perform a visual inspection Replace in case of obvious wear or if the insulator is broken or cracked Use a steel brush to clean the spark plug if it can be used again Use a thickness ga...

Page 24: ...r the number of running hours listed here whichever the earlier Every use First Month or 20 hours Every 3 Months or 50 hours Every 6 Months or 100 hrs Every 12 Mths or 300 hrs Level check Engine Oil Replacement 2 2 Air Filter Clean and replace if necessary 1 2 Fuel Filter and Tank Clean and replace if necessary 2 Spark plug Clean and replace if necessary 2 Valve Adjustment Check Adjust 2 Fuel Pipe...

Page 25: ... fuel tap and running the generator set until it stops It is also essential that you never use old unleaded petrol as it can undergo chemical modifications and seriously damage the engine Failure to observe these instructions automatically renders the WARRANTY NULL AND VOID 10 DISMANTLING Should you have to dismantle the generating set contact specialised companies 11 RECOMMENDED FIRE FIGHTING EQU...

Page 26: ...y period shall end no later than 14 months 16 months if delivered outside of Europe after ex factory delivery In any case the costs of lubricants and consumables shall be charged Any transport expenses shall have to be covered by the purchaser the same applies to any expenses connected with inspections requested by the customer and accepted by TELAIR The manufacturer s warranty shall only be valid...

Page 27: ...EEN GREY PURPLE WHITE BLACK PINK GREY GREEN PINK YELLOW RED WHITE PURPLE BLACK BLUE BROWN BLACK RED ORANGE ORANGE BROWN BROWN GREEN PINK BLACK GREY YELLOW BLUE RED BLUE WHITE ORANGE ORANGE ORANGE ORANGE BROWN BROWN RED Auxiliary Pump Ignition Coil Choke Relay Engine head Front View WHITE ...

Page 28: ...el float Startup battery connection terminals Diode bridge protection fuse Battery charger terminal Pos 13 14 15 16 17 18 19 20 21 22 A Description Electronic control panel Electronic control panel connector Startup relay Electronic control board Optional connector Rotor Alternator Stator Condenser Power connection terminal board Thermal switch Diode bridge Pos 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 29: ...Vers 001 Energy 2510 B 29 GB DRAWING FOR SPARE PARTS LIST ENERGY 2510 B ...

Page 30: ...Energy 2510 B Vers 001 30 GB ...

Page 31: ...Vers 001 Energy 2510 B 31 GB ...

Page 32: ...ten für Haube Aislante Trasero Capó Isolante Destro Cofano Isolation Droite Capot Isolatie rechts voor kap 8 03905 N 1 Right hood insulation Isolierung rechts für Haube Aislante Derecho Capó Isolante Superiore Cofano Isolation Supérieure Capot Isolatie boven voor kap 9 03904 N 1 Upper hood insulation Isolierung für obere Haube Aislante Superior Capó Isolante Basamento Isolation Base Isolatie voor ...

Page 33: ...mbre Terminale di scarico Partie terminale pot d échapp Uiteinde uitlaat 22 01177 N 1 Muffler end pipe Auspuff Endrohr Tubo de descarga Convogliatore marmitta Convoyeur pot d échappement Geleider knaldemper 23 01830 N 1 Muffler conveyor Auspufftopf Leitblech Transportador silenciador e scape Antivibrante Antivibratoire Trillingsdemper 24 00632 N 7 Vibration damper Schwingungsdämpfendes Ele ment An...

Page 34: ...e Étrier Fixation du Générateur De Inplanting van de stijgbeu gel van de Generator 38 04465 N 2 Bracket Implantation of the Generator Steigbügel Einpflanzung des Generators Implantación del estribo del ge nerador Staffa ancoraggio 2009 Bride de fixation 2009 Verankeringsbeugel 2009 39 04547 N 2 Anchor clamp 2009 Befestigungsbügel 2009 Estribo de anclaje 2009 Pannello di controllo ENERGY Tableau co...

Page 35: ...n térmica Interruttore Manuale Autom Interrupteur Ma nuel Automatique Schakelaar handb autom 49 01407 N 1 Manual Automatic Switch Schalter Hand Auto Interruptor Manual Autom Fusibile 15A Fusible 15A Zekering 15A 50 01607 N 1 15A fuse 15A Sicherung Fusible 15A Potafusibile Tableau des fusibles Zekeringhouder 51 01605 N 1 Fuse carrier Sicherungshalter Portafusible Piastra fissaggio Potafusibile Plaq...

Page 36: ...lo UNI5931 Rondella alternatore Rondelle de l alternateur Onderlegring dynamo 63 02050 N 1 Alternator washer Scheibe der Lichtmaschine Arandela alternador Cuscinetto alternatore Palier de l alternateur Lager dynamo 64 02051 N 1 Alternator bearing Lager der Lichtmaschine Cojinete alternador Statore alternatore Stator de l alternateur Stator dynamo 65 04244 N 1 Alternator stator Stator der Lichtmasc...

Page 37: ...htfilter 77 02060 N 1 Air cleaner Luftfilter Filtro aire Coperchio filtro aria Couvercle du filtre à air Kap luchfilter 78 02271 N 1 Air cleaner lid Luftfilterdeckel Tapa filtro aire Motore YAMAHA Moteur YAMAHA YAMAHA motor 79 00974 N 1 YAMAHA motor Motor YAMAHA Motor YAMAHA Tubo Tuyau Pijp 80 01442 0 7mt Pipe Rohr Tubo Fascetta stringitubo 10 12 Collier serre tube 10 12 Pijpklembandje 10 12 81 00...

Page 38: ...88 01936 N 1 Extension Verlängerung Extensión Tappo Bouchon Dop 89 00810 N 1 Cap Kappe Tapón Termostato 90 Thermostat 90 Thermostaat 90 90 01128 N 1 Thermostat 90 Thermostat 90 Termostato 90 Staffa supp pompa carburante Bride de support pompe à car burant Steunbeugel brandstofpomp 91 01834 N 1 Fuel pump bearing bracket Befestigungsbügel der Kraf tstoffpumpe Estribo soporte bomba carbu rante Staffa...

Page 39: ...Vers 001 Energy 2510 B 39 GB Notes ...

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