Team Biland SA250, Installation Guidance

Page 1: ...ww kart power com World Logistik Center Eberhard Hoeckle GmbH Karl Jaggy Str 44 Spare Parts D 72116 Mössingen Germany Tel 49 0 7473 373 164 Fax 49 0 7473 4014 E Mail wagner hoeckle de R D Tel 49 0 7473 373 158 Fax 49 0 7473 373 172 E Mail biland technik hoeckle de Central Office Tel 49 0 7473 373 0 E Mail info hoeckle de Fax 49 0 7473 22661 Internet www hoeckle de V01 2004 V01 2004 ...

Page 2: ...sembly type 1 1 X 90 water ellbow 1 X coupling tube 6 X spring clamps for water hose 1 X feed oil hose 4 X spring clamp for oil hose 1 X wiring loom including starter panel plate 1 X battery bracket kit 1 X battery 1 X radiator bracket bottom side 1 X radiator bracket top side1 X oil filter 1 X exhaust manifold 1 X silencer 2 X exhaust spring V01 2004 ...

Page 3: ...ring loom as shown at the pictures Fix relay bracket at the chassis or at the front engine bracket Also you can fix the starter panel at the front side of the seat Cable for oil pressure Fix oil pressure lamp at the steering wheel V01 2004 ...

Page 4: ...Wiring loom Check for a good solution for chain tensioner as example V01 2004 ...

Page 5: ...nd fix the cables as shown at the pictures To kill cable from the ignition coils To starter engine To ground at the starter engine To oilpressure switch Cable brown to oilpressure switch at the front side of the engine V01 2004 ...

Page 6: ...Wiring loom Ground black to starter engine Power red to starter engine Connectors kill cable Throttle cable V01 2004 ...

Page 7: ...at chassis side as shown in the picture Check the nesseary hight of the bracket The top side of the radiator must be 20 to 30 mm higher as the engine Use a saw to cut the bracket to the correct length and drill a hole 6 2 mm into the bracket as shown V01 2004 ...

Page 8: ...ble the water 90 ellbows to radiator side and oil hoses and fix it with the spring clamps Use a saw to cut the 2nd bracket To the correct length for your Chassis drill a hole for the screw you want to use 6 or 8 and fit it to the chassis V01 2004 ...

Page 9: ... the oil hose at the front engine bracket to avoid touching starter gear Cut the feed oil hose oil tank to oil pressure pump to the lengh that s nesseary for your chassis pre assemble the spring clamp and fit it to the oil pressure pump Thereafter fix the oil hose with the spring clamp Pay attention that there are no kinks and the oil hose will be placed in a soft bow Risk of engine damage V01 200...

Page 10: ...ie rap at the place where the ground cable is fitted at the starter engine Fix the fuel tube as shown and pay attention that there are no kinks and the fuel tube will be placed in a soft bow Do not squisch the tube Mounting of oil return hose Fit the return oil hose as shown at the pictures V01 2004 ...

Page 11: ... nesseary for your chassis preassemble the spring clamp and fit it to the oil fitting at the front side of the engine Thereafter fix the oil hose with the spring clamp Pay attention that there are no kinks and the oil hose will be placed in a soft bow Refer picture Risk of engine damage V01 2004 ...

Page 12: ...ng Mounting of water return hose Mount the 90 ellbow to the water return fitting at the engine and fix it with the spring clamp Thereafter cut the hose to the length you need to fix a fitting for a watertemperature sensor or the coupling tube backpacked in the kit V01 2004 ...

Page 13: ...amp Cut the water return hose or tube type 1 to the nessesary length Fix the water return hose coming from the top side of the radiator with a spring clamp to the coupling tube or your temperature sensor fitting Pay attention that there are no kinks and the water hose will be placed in a soft bow Risk of engine damage V01 2004 ...

Page 14: ...ed hose comming from the bottom side of the radiator to the water pump with a spring clamp Mounting forced breather system Fix the forced breathter pipe going allways upwards to the radiator cut it with a sharp knife to the nessesary length and stick it into the fitting at the radiator V01 2004 ...

Page 15: ... rings hown in the picture Pay attention that the screw will not be tight too much 8 NM Risk of damage Pay attention that there are no kinks and the breather tube will be placed in a soft bow Fixing water and oil tubes Fix oil and water tubes nearly as example V01 2004 ...

Page 16: ... and sprocket are in one line laser pointer Mounting exhaust manifold Remove plastic caps from the cylinder head and fix exhaust manifold by using the preasembled gasket and fix with the 4 washers and 4 nuts V01 2004 ...

Page 17: ...Fix exhaust collector and silencer with the backpacked springs V01 2004 ...

Page 18: ...system as long as necessary to switch off the oil pressure indicator lamp Take little brakes to avoid starter engine from over heating Check oil and water level again Reassemble spark plugs start engine and run it for a few minutes 2 4 Danger if engine is running do not open the radiator or oil filler cap To check if there is enough water in the radiator during running the engine check the transpa...