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Service/Repair

Radio/Speed Control & Motor

If you have any problems other than those covered in the troubleshooting section, please call the electronics service 

department at (877) 504-02. They will be able to give your specific problem additional attention and instruct you as 

to what needs to be done.

Chassis

If you have any questions other than those covered in the troubleshooting or maintenance sections, please call 

 

(877) 504-02.

Cleaning

Performance can be hindered if dirt gets in any of the moving suspension parts. Use compressed air, a soft 

paintbrush, or toothbrush to remove dust or dirt. Avoid using solvents or chemicals as they can actually wash dirt into 

the bearings or moving parts as well as cause damage to the electronics.

Rebuilding the Differential

The gears in the differential will wear over time. The same is true for the outdrives, driveshafts, and rear axles. We 

suggest using a small rag or paper towel to lay out the parts you remove to make it easier to reassemble.

Disassembly

1.  Unplug the motor.
2.  Remove the gear cover (three screws).
.  Remove the motor guard screws at the top of the transmission and the two at the 

extreme rear bottom of the chassis.

4.  Remove the screw attaching the rear shock tower to the transmission and the four 

screws at the bottom of the chassis holding the gearbox in place and slide it out of the 

chassis

5.  Remove the left side of the gearbox by removing the three screws.
6.  Remove any shims on the bevel gears and set them aside so they can be reinstalled in 

the same location.

7.  Carefully remove the large plastic sun gear and the bevel gears on either side of it. 

You can use the removed differential assembly as a guide for putting together the 

replacement unit (a little Team Losi Teflon grease #LOSA066 can 

be applied for even better performance).

8.  Remove the center mounted idler gear from the gearbox. Remove 

the shaft and push out the ball bearings from either side. Install 

these bearings in the new gear.

Reassembly

Replace the idler gear and shaft into the center of the same right side 

of the gearbox. Replace any shims removed from the right bevel gear 

and slide it through the lower bearing. Replace any shims that came 

off of the left side bevel gear and allow it to slide through the lower 

bearing as you put the left gear box half back into position. Replace 

the screws and reinstall the rebuilt gearbox using the steps in reverse 

order that were used to remove it.

Changing the Spur Gear

Remove the gear cover by removing the three small screws. If you are replacing the spur gear with one different size 

(number of teeth), you must first loosen (do not remove) the two screws that secure the motor and slide it back slightly. 

Remove the mm nut at the end of the slipper shaft and all of the slipper parts on the outside of the spur gear as well 

as the old gear. Place the new spur gear into position and replace the slipper parts. If you have changed the size of 

the spur, see Setting the Gear Mesh on the following page. After you have changed the spur gear, you will have to 

adjust the slipper as described elsewhere.

Summary of Contents for mini-baja

Page 1: ...ini Baja is great for first time R C drivers it does require some mechanical experience and or parental supervision for drivers under 12 It is critical that you read all of the instructions in order t...

Page 2: ...is and any optional support equipment Keep all chemicals small parts and anything electrical out of the reach of children Tools and Items You Will Find Handy Soft bristle brush for cleaning 5 5mm nut...

Page 3: ...ve control of the model Always program the transmitter first then the receiver To select a frequency follow the following easy steps 1 Turn on the transmitter and or receiver Note Both should display...

Page 4: ...or two as it accelerates With the included motor and battery pack it should slip just a little Make sure you replace the gear cover before running Resetting the ESC The ESC comes from the factory pre...

Page 5: ...the tire while making the camber rods longer decreases the camber Ride Height This is the height the chassis sits and runs at Spring spacers included with the Mini Baja when installed between the sho...

Page 6: ...shims on the bevel gears and set them aside so they can be reinstalled in the same location 7 Carefully remove the large plastic sun gear and the bevel gears on either side of it You can use the remo...

Page 7: ...forward freely with very little noise Make sure to tighten both motor screws and replace the gear cover before running Radio Replacement Service If you have a radio problem please call 877 504 0233 fo...

Page 8: ...hock shaft up until it stops Excess fluid should flow out of the bleed hole Slowly pull the shock shaft halfway back and replace the bleed screw Use pliers to tighten the cartridge being careful not t...

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