96
71
99
156
106
104
123
196
70
119
119
155
105
197
103
Tighten
BAG B (Continued)
Step B-6
Figure 25
Step B-5
10
99
96
146
151
q
1. While holding the Slipper Clutch assembly, with your thumb
and index finger, pull the Belt (77) up through the Chassis (46) and
insert the assembly into the large opening in the top of the Chassis
lining up the Top Shaft (99) with the holes in the Chassis.
q
2. Place a #4 Hardened Washer (151) over a 4-40 x 5/16" Button
Head Screw (146) and thread it through the left side of the Chassis
into the Top Shaft.
You may need to slightly pinch the Chassis to install the 4-40 x
5/16" Button Head Screws.
q
3. Once again, place a #4 Hardened Washer over a 4-40 x 5/16"
Button Head Screw and thread it through the Chassis into the right
side of the Top Shaft.
Leave the right side Screw a bit loose until the Belt Tensioner is
installed.
IMPORTANT NOTE:
Never pinch the Belt, as it will result
in a shorter life of the Belt and cause your vehicle to stop running!
Slipper Clutch Assembly:
Slipper Clutch Insert:
119
106
77
46
99
71
146
151
Figure 24A
Figure 24B
q
1. Press a 3/16" x 5/16" Bearing (119) into the Slipper Hub (103)
from the outside/large face. Slide the Top Shaft (99) through the Bear-
ing in the Slipper Hub.
q
2. Place the Spur Gear (71) onto the Slipper Hub and place all six
of the Slipper Pucks (156) into the holes in the Spur Gear.
q
3. From the "Drive Pulley" (70) side of the Slipper Clutch assem-
bly, slide the Slipper Bearing Spacer (106) over the Top Shaft. Place
the second 3/16" x 5/16" Bearing over the Top Shaft and press the
Bearing into the Slipper Hub.
q
4. Place the flat face of the Slipper Plate (104) against the Slipper
Pucks in the Spur Gear. Then press the 6 pins of the Drive Pulley (70)
through the holes in the Slipper Plate continuing through the center
hole of the Spur Gear and into the 6 holes in the Slipper Hub.
q
5. Insert A Slipper Spring Shim (155) followed by the Slipper Wave
Spring (123), then another Slipper Spring Shim, into the Slipper Drive
Pulley and thread the Slipper Flange (105) Counter Clockwise onto
Slipper Hub until it is "finger tight". Place one .005 Shim (196) and
one 0.015 Shim (197) on the Top Shaft next to the Bearing. Slide the
Tensioner Bushing (96), large side toward Slipper Hub, over the Top
Shaft, against the Shims.
q
6. The Slipper Wrench will be used for the final adjustment of the
Clutch assembly in the Final Checklist section in the back of this
manual.
196
197
Slipper Wrench