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20

Tr

ouble Shooting Chart

Dual Ultra Clean Lubricated Compressor

DOES AIR 

COMPRESSOR

RUN?

Does compressor run

for a few 

seconds, “chugs”, then

stops?

Does compressor pres-

surize from 80 to 100

psi in less than 1

minute with no air

being used?

YES

NO

NO

GO ON T

O

THE NEXT

P

AGE.

Are there leaks in

compressor or in

of

fice piping system?

Clean 

or 

replace.

YES

NO

Is intake filter

clogged?

Dual Ultra Clean Lubricated Compressor Diagram

NO

Is there suf

ficient

pressure build-up

with head 

discharge line

removed?

NO

Defective

head, 

contact

Tech W

est.

YES

Locate

and repair

.

NO

Does air leak

from unloader

valve until unit

cycles again?

Examine the check

valve and the

purge valve for

leaks.

YES

NO

NO

YES

Replace

intake 

filter

.

Contact

Tech W

est.

YES

Is there a

blockage in

the air lines?

YES

Locate

and repair

.

Note:

Close

shut of

f valve.

Pump up tank to

100 psi. If pres-

sure is main-

tained for 15-20

min., leak is in

of

fice lines. 

Run unit in manual

purge mode for

one week. If 

indicator still wet,

replace desiccant.

Does compressor

cycle with no air

being used?

YES

YES

NO

Is the moisture 

indicator pink?

YES

Does

unloader

valve system

function

properly?

YES

Does com-

pressor run

too hot or too

frequent?

1. Locate and repair

leaks.

2. V

entilate if room is

above 

100 deg. F

.

3.

 Contact 

compressor

may be undersized.

Is there excessive

oil usage?

NO

YES

Is head

level?

YES

NO

Level

head.

YES

Does com-

pressor run

too hot or too

frequent?

YES

NO

Contact

Tech W

est.

1. Ensure that

unloader valve

& pressure

switch close on

pump-up, &

open on purge

cycle.

2. Ensure that

drain line is not

clogged. 

NO

YES

Check voltage

supplied to the

compressor

.

Does purge

valve  seal while

running?

Summary of Contents for ACL2S1

Page 1: ...rgyle Ave Fresno CA 93727 559 291 1650 800 428 7139 FAX 559 348 9677 TECH WEST INC Manufacturers of Dental Vacuum and Air Systems ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION AND SERVICE MANUAL Revi...

Page 2: ......

Page 3: ...and Changing the Oil 7 Figure 4 Replacing Oil Indicator Lens 7 Parts Breakdown 8 11 Dessicant Dryer Parts Breakdown 12 Coalescing Filter Parts Breakdown 13 Single Ultra Clean Lubricated Compressor Ass...

Page 4: ...Maintenance Service Notes 2...

Page 5: ...een these values Circuit breaker switches must be 20 30 amp depending on model and voltage necessary 2 Local code may require you to provide one quick disconnect safety switch for the compressor 3 See...

Page 6: ...b Remove the Lubricated Compressor from its shipping skid Inspect the unit for damage Lubricated Compressors are shipped bolted to a pallet This pallet is intended for shipping only and should be dis...

Page 7: ...ATION 2 3 CONNECTIONS Electrical Connection to disconnect and electrical panel 220 v 110 v 220 v on the single models only Air Out Connection to building supply line Alternate Air Connection to fresh...

Page 8: ...or life and efficiency f Replace the moisture indicator on the compressor part MI 100 6 ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION 4 START UP STEPS a Make sure the shut off valve from the compress...

Page 9: ...through oil filler spout Do not overfill Keep filled to level as shown below Oil should be changed annually or when oil becomes discolored Check oil level with compressor off and compressor sitting le...

Page 10: ...ELAND COMPRESSOR HEAD 1HP 1 2 CCH 230 230 V COPELAND COMPRESSOR HEAD 1 HP 1 3 CF 115 115 V COOLING FAN 1 4 CF 230 230 V COOLING FAN 1 5 CFS 100 COMPRESSOR FAN SHROUD 1 6 CFG 100 FINGER GUARD 1 7 OSG 1...

Page 11: ...A 230 230 V ONLY CAP AND RELAY ASSEMBLY COMPLETE 1 4 PR 115 115 V POTENTIAL RELAY 1 5 PR 208 208 230 V ONLY POTENTIAL RELAY 1 6 RCC 115 115 V RUN CAPACITOR 1 7 RCC 208 208 230 V RUN CAPACITOR 1 8 RCC...

Page 12: ...G 250 COMPRESSOR GAUGE 1 2 BV 250 1 4 BALL VALVE 1 3 MI 100 MOISTURE INDICATOR 1 4 FA 4 4 1 4 FLARE HOSE FITTING 1 5 BN 250 CL 1 4 BRASS CLOSE NIPPLE 1 6 BT 250 1 4 BRASS TEE 1 7 BSE 250 1 4 BRASS ELB...

Page 13: ...CK VALVE MALE TO FEMALE CONNECTION 1 2 CPT 100 COMPRESSOR PURGE TANK 1 3 CV 375D 100 3 8 CHECK VALVE 1 3 4 HA 12 250 1 4 HOSE ASSEMBLY 12 LONG 1 5 DPC 1 DRYER PRE COOLER SINGLE COMPRESSOR 1 6 DPC 2 DR...

Page 14: ...V 250 METERING VALVE 1 6 SN 250 CL STAINLESS STEEL NIPPLE 1 4 3 7 FE 4 6 FLAIR FITTING 1 4 X 3 8 1 8 BV 250 BALL VALVE 1 4 1 9 BT 250 BRASS TEE 1 4 2 10 PFH 375 CLEAR DRAIN HOSE PER FOOT 11 MSD 100 MO...

Page 15: ...13 FILTER ASSEMBLY 1 2 3 KEY PART NO DESCRIPTION UNIT 1 CFAO 375 COALESCING FILTER ASSEMBLY 3 8 1 2 CFEO 375 COALESCING FILTER ELEMENT 3 8 1 3 CFBP 375 COALESCING FILTER BOWL 1...

Page 16: ...T 500 POLY FLO TUBE 1 2 PER FT 7 CFAO 375 COALESCING FILTER 3 8 1 9 DPB 100 DRYER PURGE BUCKET 1 10 CPT 100 COMPRESSOR PURGE TANK 1 11 RDC 100 REPLACEMENT DESICCANT CARTRIDGE 1 12 DSV 115 1 4 CHECK VA...

Page 17: ...ALESCING FILTER 3 8 1 9 DPB 100 DRYER PURGE BUCKET 1 10 CPT 100 COMPRESSOR PURGE TANK 1 11 RDC 100 REPLACEMENT DESICCANT CARTRIDGE 1 12 CV 375D 100 3 8 CHECK VALVE 2 13 DSV 230 PURGE VALVE SOLENOID VA...

Page 18: ...LESCING FILTER 3 8 1 9 DPB 100 DRYER PURGE BUCKET 1 10 CPT 100 COMPRESSOR PURGE TANK 1 11 RDC 100 REPLACEMENT DESICCANT CARTRIDGE 1 12 CV 375D 100 3 8 CHECK VALVE 3 13 DSV 230 PURGE VALVE SOLENOID VAL...

Page 19: ...17 Figure 5 Compressor Wiring Diagram...

Page 20: ...s YES NO YES YES Replace intake filter Contact Tech West YES Does unloader valve system function properly YES Does com pressor run too hot or too frequent 1 Locate and repair leaks 2 Ventilate if room...

Page 21: ...or does start capacitor feel hot NO YES Is there continuity across terminal 2 5 or potential relay NOTE 1 Tape relay box If starts relay is bad 2 Check for continuity across 2 5 Replace if none Wiring...

Page 22: ...t Tech West YES Is there a blockage in the air lines YES Locate and repair Note Close shut off valve Pump up tank to 100 psi If pres sure is main tained for 15 20 min leak is in office lines Run unit...

Page 23: ...or does start capacitor feel hot NO YES Is there continuity across terminal 2 5 or potential relay NOTE 1 Tape relay box If starts relay is bad 2 Check for continuity across 2 5 Replace if none Wiring...

Page 24: ...n the air lines YES Locate and repair Note Close shut off valve Pump up tank to 100 psi If pres sure is main tained for 15 20 min leak is in office lines Run unit in manual purge mode for one week If...

Page 25: ...r does start capacitor feel hot NO YES Is there continuity across terminal 2 5 or potential relay NOTE 1 Tape relay box If starts relay is bad 2 Check for continuity across 2 5 Replace if none Wiring...

Page 26: ...24 Maintenance Service Notes...

Page 27: ...25 Maintenance Service Notes...

Page 28: ...2625 N Argyle Ave Fresno CA 93727 559 291 1650 800 428 7139 FAX 559 348 9677 TECH WEST INC Manufacturers of Dental Vacuum and Air Systems...

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